Removing the exhaust gas recirculation (EGR) cooler assembly

Fig 1: Identifying Exhaust Gas Recirculation Cooler Assembly

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the hose to the intake manifold
• the two coolant hoses
• the connector for the radiator valve
• the clamp for the flexible hose and exhaust manifold
• the three screws retaining the cooler.

Fig 2: Identifying Ground Lead, Coolant Hose, Charge Air Pipe And Clamps

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the ground lead mounting on the sub-frame
• the hose to the charge air pipe under the engine
• the engine coolant hose from the pipe at the rear of the engine
• the vacuum hose from the mountings and the clamp on the gearbox
• the screw for the servo pipe clamp on the sub-frame.