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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Units - General Diagnostics And Tests >> Checking The Power Supply And Ground (1999-2004) >> Checking power supply and ground. Permanent fault >> Checking the power supply and ground for the control module

Checking the power supply and ground for the control module

Check climate control module terminal #A1 and relay 2/29 (passenger compartment relay box) connectors. Check for contact resistance and oxidation.

Check fuse 23 and 24 in the passenger compartment fusebox for the climate control module.

NOTE: If the fuse is blown, check the circuit after the fuse for a short-circuit to ground before replacing the fuse. Then replace the fuse. For further information about the circuit after the fuse, refer to the wiring diagram.

Check the cable for power supply between fuse 23 in the passenger compartment fusebox and control module terminal #A8. Check for an open-circuit.

Check the function of relay 2/29 by replacing it with a new relay.

Check the cable for power supply (delayed X supply) between fuse 24 and relay 2/29 terminal #3. Check for an open-circuit. The voltage at the relay terminal must be battery voltage, measured to ground.

Check the cable for power supply (delayed X supply) between relay 2/29 terminal #1 and climate control module (CCM) terminal #A1. Check for an open-circuit. The voltage at the terminal must be battery voltage, measured to ground.

Check power supply cable between fuse 23 and the climate control module (CCM) terminal #A8. Check for an open-circuit.

Check the ground lead between climate control module (CCM) terminal #A16 and ground terminal 31/84. Check for an open-circuit. Check ground terminal 31/84. Check for contact resistance and oxidation.

Remedy as necessary.

Other information: 

Fig 1: Connector, Green (16-Pin)
GLL104026Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Ohmmeter
GLL101042Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Identifying Relay Locations
GLL104024Courtesy of VOLVO CARS OF NORTH AMERICA.