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Home >> Volvo >> 2004 >> S80 Base, 2.5 59, FWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Exterior Trim, Glass, Weatherstrips - Removal, Replacement And Installation >> Glass And Weather-Strip For Windshield And Rear Windshield (1999-2006) >> Gutter, Replacing >> Notes

Gutter, Replacing: Notes

Fig 1: Gutter
GLL111431Courtesy of VOLVO CARS OF NORTH AMERICA.

There is a bracket on the underside of the gutter.

Right-hand side: 

The bracket is the mounting for the handle to fold the backrests.

For dimensions, see Rear end, alignment chart .

Left side: 

The bracket is the mounting for the handle to fold the backrests and central electrical unit.

Weld the bracket into place in the gutter using four spot welds.

For dimensions see Rear end, alignment chart .

Carry out procedure Replacing the rear fender  (Bifuel) or Replacing (other cars).

Fig 2: Gutter And Face
GLL111408Courtesy of VOLVO CARS OF NORTH AMERICA.

Secure the rear fender.

Align and weld the gutter (1) so that it stays in position.

Locate and weld the face (2) so it stays in position.

If necessary: Install the tailgate.

Check the alignment.

Remove the rear fender and tailgate.

Fig 3: Gutter And Face Welding Spots
GLL111409Courtesy of VOLVO CARS OF NORTH AMERICA.

Weld the gutter.

Weld the face.