Removing engine compartment components

Fig 1: Engine Compartment Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the engine cover
• the upper engine stabilizer brace. See: Remove the upper engine stabilizer brace
• the air cleaner (ACL) housing assembly and the fresh air intake hose.

  Unhook the turbocharger (TC) control valve and the connector from the air cleaner (ACL) housing. Pull the air cleaner (ACL) housing out of its mountings.

Fig 2: Engine Hoses

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the charge air pipe for the turbocharger (TC). Leave the hose in place on the turbocharger (TC)
• the hose between the intake manifold and the charge air cooler (CAC) from the intake manifold. Fold the hose to one side
• the clamp for the cable harness on the engine
• the nut for the rear engine pad. Leave the nut in place on the engine pad by a few threads.

Disconnect the inner of the two hose couplings from the connecting sleeve for the passenger compartment heater in the firewall.

Fig 1: Air Cleaner Housing, Hoses And Electrical Terminals

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• air filter housing complete with inlet manifold. Pull up the air filter housing from its attachments and undo the ground cable.

Applies only to turbocharged engines: 

Remove the screws for the charge air pipe bracket on the inlet manifold.

Remove the charge air pipe from the intercooler.

HINT: Heat the pipe with a hot-air gun 

Fig 2: Vacuum Hose And Air Cleaner Clip

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the screw from the hose clamp holding the cable harness.

Remove the vacuum hose from the clip at the air cleaner (ACL) bracket.