Removing the Exhaust Gas Recirculation (EGR) Cooler Assembly

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Exhaust Gas Recirculation Cooler Assembly

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the hose to the intake manifold
the two coolant hoses
the connector for the radiator valve
the clamp for the flexible hose and exhaust manifold
the three screws retaining the cooler.

NOTE: Keep the steel seal between the flexible hose and the exhaust manifold when the exhaust gas recirculation (EGR) cooler is removed.

Fig 2: Ground Lead, Coolant Hose, Charge Air Pipe And Clamps

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the ground lead mounting on the sub-frame
the hose to the charge air pipe under the engine
the engine coolant hose from the pipe at the rear of the engine
the vacuum hose from the mountings and the clamp on the gearbox
the screw for the servo pipe clamp on the sub-frame.