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Home >> Volvo >> 2003 >> C70 2.3 53, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 117 (Clutch - Removal, Replacement And Installation (Coupe)) >> Clutch Pedal, Replacing Auxiliary Spring (B5234T3, M56; 1998) >> Clutch Pedal, Replacing Auxiliary Spring >> Replacement Of Spring

Replacement Of Spring

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Spring Assembly
GLL126663Courtesy of VOLVO CARS OF NORTH AMERICA.
CAUTION: Auxiliary spring is under pressure, use caution when removing/installing spring.
WARNING: Ensure to use eye protection.

Depress the clutch pedal.

Remove the spring assembly by pushing the upper guide socket down and turning it backwards.

Grease: 

Use high pressure grease, part number 1161246-2.

Assemble the rod, seat and the new spring , as per illustration, part number 9480516-5, to the guide/rod.

Install the lower mount/rod to the clutch pedal.

Depress clutch pedal and reinstall spring assembly to pedal.

Ensure operation of the clutch pedal and that no sound is heard when pedal is depressed.