Installing the brake disc

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Brake Disc And Caliper Holder

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Be careful when handling the new brake disc. Careless handling can cause damage to the brake disc (out-of-true).

Install:

the new brake disc. Tighten the locating pin. See Tightening torque
the caliper holder. Use 2 new mounting screws. Tighten. See Tightening torque .

Depress the brake pedal a few times. Check the fluid level in the brake fluid reservoir. Top up if necessary.

NOTE: The parking brake must be adjusted if the parking brake adjustment was released.

See Handbrake, brake shoes, replacing .

Reinstall the panel covering the parking brake lever. See Parking brake lever, replacing .