Removing Sub-Frame: Finishing
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Install
- the right-hand engine mounting. Use new screws Tighten to 35 Nm . Angle-tighten 90° .
- the vibration damper. Use new screws. Tighten to 35 Nm . Angle-tighten 90° . (Applies to cars with 6 cylinder engines.).
- the front engine pad. Tighten to 50 Nm .
- lower torque rod. Tighten to 35 Nm
. Angle-tighten 90°
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The lower torque rod must be tightened last to avoid tension being introduced.
Tighten the nuts. Tighten to 65 Nm . Angle-tighten 90° . Use bevel protractor 9512050 .
NOTE:Use new screws and new nuts.
- the fender liner and the splash guard with both the plastic nuts.
- the four nuts and screws holding the steering gear. Use new nuts and new screws. Tighten to 50 Nm
Clip the cable in position.
- the cable harness at the rear edge of the sub-frame and connect the connectors. (Applies only to cars with 6-cylinder engines)
- the heated oxygen sensor (HO2S) bracket in its mounting.
- the mounting for the exhaust pipe on the bracket. Tighten to 10 Nm
- the brake pipe on the exhaust pipe bracket
- the exhaust pipe bracket. Tighten the bracket screws. Tighten to 25 Nm .
- EVAP canister hose. Press the joint together.
- the oil pipe to the steering gear
- the hose for the EVAP canister
- any fuel line for engine block heater
- any engine block heater.
- new nuts on the ball joints. Tighten to 80 Nm . Counterhold with a Torx wrench so that the ball joint boot is not damaged.
- the anti-roll bar links. Use new nuts. Tighten to 50 Nm . Counterhold with a Torx wrench so that the boot is not damaged.
- the cable duct screw.
- the air duct cover.
- the splash guard under the engine. Tighten to 20 Nm .
- Install the wheels according to Installing wheels
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Lower the car
- Remove the lifting tools. See Removing Lifting Tools (applies to 6-cylinder engines)