Removing Lifting Tools

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

Remove the lifting lug and the lifting hook from the engine and the car

Fig 1: Identifying Special Tool 999 5717 (Lifting Lug) And Engine Mounting Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the lifting lug from the engine. Install the screws. Tighten to 50 Nm .

Reinstall the spark plug cover. Tighten the screw. Tighten to 10 Nm .

Install the ground strip. Tighten to 10 Nm .

Lift up the delivery lines. Install the spark plug cover (applies only to turbocharged cars).

Installing the charge air pipe (only applies to 6 cylinder turbocharged engines)

Fig 2: Charge Air Pipes

Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect all the charge air pipes to each other.

Tighten the hose clamps.

Install the screws for the charge air pipe in the intake manifold. Tighten to 10 Nm .