Assemble the inner joint
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
Use measurements according to Clean and mark up the constant velocity joint .
Position the outer section of the shaft vertically in a vice.
Lubricate the constant velocity joint ball track. Also apply grease in the bottom of the housing.
Use half of the grease in the joint. The rest of the grease will be used in the boot, see Apply grease in the boot .
Hold up the ball holder so that the balls are as high up as possible without falling in towards the middle.
Hold the balls in this position.