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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - Cleaning, Inspection And Adjustment >> Valve Mechanism (B5244S; 2003-2006) >> Valve clearance >> Removing the camshaft cover

Removing the camshaft cover

Fig 1: Identifying Camshaft Cover And Variable Valve Timing Unit Control Valve
GLL108846Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove 

Install tool 9995454 (2 pcs.) with 2-3 mm gap to the camshaft cover.

Ensure that the screw in the spark plug well is fully tightened.

Remove all the screws securing the camshaft cover to the cylinder head.

Fig 2: Identifying Camshaft Cover, Pliers & Stop Lugs
GLL108847Courtesy of VOLVO CARS OF NORTH AMERICA.

Use pliers 9995670 to lift the cover from the cylinder head.

Install the pliers at the stop lugs. Start with cylinder 1 and work alternately backward.

Slacken off the wing nuts approximately 2 turns. Repeat the procedure with the pliers.

Fig 3: Identifying Camshaft Seal Removal
GLL108980Courtesy of VOLVO CARS OF NORTH AMERICA.

Carefully press the camshaft seals free.

NOTE:

Be very careful to not damage the sealing surfaces on the camshafts.

Fig 4: Identifying Valve Lifters Marked Positions
GLL108982Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove 

Lift out the tappets. Mark up the tappets so that the original positions can be established.