Fixing the crankshaft position

Fig 1: Identifying Crankshaft Stop Special Tool 999 5451

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove 

• the mounting screws for the starter motor. Pull off the starter motor. Place the starter motor to one side
• the blind cover plug and the seal washer.

Turn the crankshaft slightly clockwise  .

Install the crankshaft stop 9995451 . Ensure that it bottoms out against the engine block.

Turn the crankshaft counterclockwise  until it stops against the crankshaft stop.

Check that the marking on the crankshaft timing gear pulley corresponds with the marking on the oil pump.