Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation

• Brake Controls (4T65EV, L. H. D; 1999-2005)
  • Bushing, brake pedal, replacing
    • Preparations
    • Remove the nut for the steering shaft (steering wheel side)
    • Remove the brake pedal
    • Continue removing the brake pedal
    • Replace the bushings in the brake pedal
    • Install the brake pedal in the bracket
    • Install upper steering shaft
  • Bushing, push rod, replacing
    • Remove bushing
    • Install the new bushing
• Brake Controls (4T65EV-Gt, L. H. D; 1999-2006)
  • Bushing, brake pedal, replacing
  • Bushing, push rod, replacing
• Brake Controls (Aw50/51 AWD, L. H. D; Aw55-50/51SN, L. H. D; 2004-2006)
  • Bushing, brake pedal, replacing
  • Bushing, push rod, replacing
• Brake Pipe And Connections (1999-2006)
  • Brake hose front, replacing
    • Notes
    • Preparatory work
    • Removal
      • Remove the brake hose
    • Installation
      • Install the brake hose
  • Brake hose rear, replacing
    • Preparatory work
    • Removal
      • Removing the brake hose
    • Installation
      • Install the brake hose
  • Brake pipe master cylinder/ABS unit, replacing
    • Notes
    • Preparation
      • Disconnect the battery lead
    • Removing pipes
      • Collect the brake fluid
      • Remove the plastic cap and the cable holder
      • Remove the air cleaner (ACL) housing
    • Remove the integrated relay/fuse box
    • Remove the brake pipes between the master cylinder and the ABS unit
    • Installing pipes
      • Install the brake pipes
      • Install the integrated relay/fusebox
      • Install the cable holder and plastic cap
      • Install the air cleaner (ACL) housing
      • Fill and bleed the brake system
      • Checking for air in the brake system and for brake fluid leakage
  • Brake pipe, rear wheel, replacing
    • Preparations for replacement. Applies to both left and right sides
    • Replacing the brake pipe for the right rear wheel
      • Preparations
      • Remove the brake pipe from the clips and mountings
      • Remove the bracket and the brake pipe
      • Remove the brake pipe from the car
      • Install the new brake pipe
      • Install the bracket, mounting plate and brake pipe
      • Install the cross members and heat shield
    • Replacing the brake pipe for the left rear wheel
      • Separate the brake pipe and brake hose
      • Separate and disconnect the brake pipe
      • Install the new brake pipe
      • Install the brake pipe and the bracket
  • Replacing the brake pipe between the hydraulic unit, front wheel and junction
    • Preparation
      • Disconnect the battery lead
    • Preparations when replacing brake pipes (applies to all brake pipes)
      • Switch off the ignition. Collect the brake fluid
      • Remove the integrated relay/fusebox. Remove the connector for the ABS unit
    • Replacing the front left brake pipe
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and the clips
      • Remove the brake pipe from the car
      • Install the new brake pipe
      • Install the brake pipe in the ABS hydraulic modulator
    • Replacing the front right brake pipe
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and holder
      • Remove the brake pipe from the car
      • Install the new brake pipe
      • Install the brake pipe in the ABS hydraulic modulator
    • Replacing the front-rear brake pipe to the rear junctions
      • Clean around the brake pipe on the ABS hydraulic modulator. Remove the brake pipe from the ABS hydraulic modulator and holder
      • Remove the brake pipe from its clips by the side member
      • Remove the brake pipe from its clips
      • Install the new brake pipe
      • Installing the brake pipe, continued
      • Install the integrated relay/fusebox and the connector for the ABS unit
• Master Cylinder, Brake Booster (1999-2006)
  • Pedal position sensor, replacing
    • Notes
    • Preparatory work
    • Removal
      • Removing pedal position sensor
    • Installation
      • Installing pedal position sensor
• Master Cylinder, Brake Booster (B5254T2; 2004-2006)
  • Replacing the vacuum pump
    • Notes
    • Preparatory work
    • Removing the vacuum pump
    • Fitting of vacuum pump
    • Finishing
• Master Cylinder, Brake Booster (B6284T; 1999-2001)
  • Replacing the vacuum pump
• Master Cylinder, Brake Booster (B6294S; 2000-2001)
  • Replacing the vacuum pump
• Master Cylinder, Brake Booster (B6294S2; B6294T; 2002-2006)
  • Replacing the vacuum pump
• Master Cylinder, Brake Booster (B6304S3; 1999)
  • Replacing the vacuum pump
• Master Cylinder, Brake Booster (L. H. D; 1999-2006)
  • Brake Fluid Reservoir, Replacing
    • Removal
      • Preparations
      • Remove the upper engine stabilizer brace
      • Preparations for removing the brake fluid reservoir
      • Remove the brake fluid reservoir
      • Cleaning and checking
    • Installation
      • Install the brake fluid reservoir
      • Install the master cylinder
      • Install the upper torque rod
      • Finishing work
  • Master cylinder, replacing
    • Notes
    • Preparatory work
    • Removal
      • Removing the torque rod
      • Disconnecting the connectors
      • Removing the brake pipe
      • Removing the master cylinder
    • Installation
      • Notes
      • Installing the master cylinder
      • Installing the brake pipes
      • Installing the connectors
      • Installing the torque rod
    • Finishing
  • Power brake booster, replacing
    • Preparation
      • Disconnect the battery lead
    • Removal
      • Preparations for removing the power brake booster
      • Preparations for removing the ABS unit
      • Remove the ABS unit and bracket from the side member
      • Preparations for removing the master cylinder
      • Remove the master cylinder
      • Transfer the components to the new power brake booster
    • Installation
      • Install the power brake booster
      • Install the push rod for the power brake booster and the retaining clip on the brake pedal
      • Install the master cylinder
      • Install the connectors and vacuum hose
      • Install the ABS unit and the bracket
      • Install the brake pipes in the master cylinder and in the hydraulic modulator
      • Install the cross member
      • Checking the power brake booster