LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2000 >> S40 >> Repair and Diagnosis >> Electrical >> Gauges >> Combined Instrument (CI) & Driver Information Module (Dim) Diagnostic Trouble Codes (644 Body) >> Dim-02: Fuel Level Sensor. Signal Too High (2003-2004) >> Signal too high >> Checking components and wiring

Checking components and wiring

HINT: If the cable and the combined instrument panel are fault free the voltage between terminals #A and #C on the fuel level sensor connector must be approximately 5 V. 

Check the resistance of the fuel level sensor between terminals #A and #C in the fuel level sensor connector.

Check the connector. Check for contact resistance and oxidation.

Check the signal cable between the fuel level sensor terminal #A and combined instrument panel terminal #B17 (#17). Check for a short-circuit to supply voltage. Check for an open-circuit.

Remedy as necessary.

Other information: 

Fig 1: Identifying Terminals
GLL112506Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Ohm Meter
GLL101042Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Identifying Fuel Pump
GLL111972Courtesy of VOLVO CARS OF NORTH AMERICA.