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Home >> Volvo >> 2000 >> S40 >> Repair and Diagnosis >> Electrical >> Gauges >> Instrumentation - Connecting Breakout Box (644 Body) >> Connecting The Breakout Box, Driver Information Module (Dim) (2003-2004) >> Connecting the breakout box

Connecting the breakout box

Special tools: 

9511463

9813194

9511428

Fig 1: Connecting Breakout Box
GLL112579Courtesy of VOLVO CARS OF NORTH AMERICA.

On the combined instrument panel connectors check that:

Fig 2: Connector A, Terminals #A1-#A22
GLL112491Courtesy of VOLVO CARS OF NORTH AMERICA.

22-pin connector A 

Connect adapter 9511463 to the control module connectors. Connect breakout box 9511428 to the adapter.

Fig 3: Connector B, Terminals #B1-#B30
GLL105601Courtesy of VOLVO CARS OF NORTH AMERICA.

30-pin connector B 

Connect adapter 9813194 to the control module connector. Connect breakout box 9511428 to the adapter.

Disconnect the breakout box in reverse order.

HINT: Control module terminals #A1-#A22 correspond to terminals #31-#52 on the breakout box. Terminals #B1-#B30 correspond to terminals #1-#30 on the breakout box. 

The breakout box is designed to facilitate reading off the control module input and output signals when the control module is connected; and the cable and component resistance when the control module is disconnected. The use of a breakout box reduces the risk of accidental short-circuits and damage to the connector pins.