Front SUBFRAME Mount, Replacing
Special tools and workshop equipment required
- Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13
- Hydraulic Press: VAS 6178
- Assembly Tool: T10620
- Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2
The following information describes the removing and installing on the left side of the vehicle as an example.
Conditions
- The help of a second person is necessary for the following procedure.
Necessary tools and aids from the Assembly Tool: T10620 :
B - Assembly Tool - Spindle: T10620/11
F - Assembly Tool - Thrust Piece: T10620/10
I - Assembly Tool - Thrust Piece: T10620/7
G - Assembly Tool - Thrust Piece: T10620/6
H - Assembly Tool - Thrust Piece: T10620/1
D - Assembly Tool - Thrust Piece: T10620/5
U - Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2
V - Hydraulic Press: VAS 6178
W - Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13
-- Grease the threads of the Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13 -W-.
-- Install the Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13 -W- in the Hydraulic Press: VAS 6178 -V-.
-- Install the Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13 -W- all the way.
-- Lower the rear axle front section. Refer to Rear Axle, Lowering .
-- Completely remove the front subframe bolts.
-- Pry out the cover -1- with an extractor lever -X- on the bearing -2-.
-- Use the engine and gearbox jack to lower the subframe a maximum of 35 mm.
-- Position the Assembly Tool - Thrust Piece: T10620/6 -G- with the collar side downward on the bearing at the front subframe -1-.
-- Install the Assembly Tool - Spindle: T10620/11 -B- in the Assembly Tool - Thrust Piece: T10620/6 -G-.
-- Pay attention that the Assembly Tool - Thrust Piece: T10620/6 -G- is seated correctly on the bearing at the front subframe -1-.
Conditions
- The distance -a- between the subframe -2- and the vehicle body -3- is 35 mm.
-- Position the Assembly Tool - Thrust Piece: T10620/1 -H- on the Assembly Tool - Thrust Piece: T10620/5 -D-.
-- Pay attention that the tools are seated in each other.
-- Push the Assembly Tool - Thrust Piece: T10620/5 -D- with Assembly Tool - Thrust Piece: T10620/1 -H- on the Assembly Tool - Spindle: T10620/11 -B-.
-- The inner edges of the Assembly Tool - Thrust Piece: T10620/1 -H- must be positioned between the recesses on the bearing at the front subframe -1- on the subframe -2-.
-- Hold the Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10620/5 -D-.
-- Push the Hydraulic Press: VAS 6178 -V- on the Spindle: T10620/11 -B-.
-- Install the Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2 -U- on the Bearing Installer - Wheel Hub/Bearing Kit - Spindle: T10620/11 -B-.
-- Install the Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2 -U- in the Bearing Installer - Wheel Hub/Bearing Kit - Thrust Piece: T10205/13 -W-.
-- Align the tools, at the same time pay attention to correct seating.
-- Pretension the tools and the bearing at the front subframe via the Nut: T10205/8-2 -U-.
-- The Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2 -U- must be installed flush on the Bearing Installer - Wheel Hub/Bearing Kit -Thrust Piece: T10205/13 -W-.
-- The guide from the Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2 -U- must be seated in the Bearing Installer - Wheel Hub/Bearing Kit -Thrust Piece: T10205/13 -W-.
-- Align the tools again and tighten the Nut: T10205/8-2 -U-.
-- Connect the Foot Pump: VAS 6179 on the Hydraulic Press: VAS 6178 -V-.
Tools might fall down and injury may occur.
- When pressing out the tool have a second technician secure it from falling.
-- Operate the Pneumatic/Hydraulic Foot Pump: VAS 6179 . Press on the front bearing at the front subframe using the Hydraulic Press: VAS 6178 50 mm.
-- Then remove the pressure on the Hydraulic Press: VAS 6178 via the Foot Pump: VAS 6179 .
-- Lower the tools.
-- Lower the Assembly Tool - Thrust Piece: T10620/5 -D- with Assembly Tool - Thrust Piece: T10620/1 -H-.
-- Mark the installation position of the bearing at the front subframe -1- to the subframe -2-.
-- Mark the installation position with a line -arrow- on the bearing at the front of the subframe -1- and on the subframe -2-.
-- Reposition the tools.
-- Align the tools, and pay attention to proper seating.
-- Completely press out the bearing at the front subframe.
Installing
Install in the reverse order of removal while noting the following:
-- Transfer the markings from the old bearings at the front subframe for the installation position to the new bearings at the front subframe.
-- Position the Assembly Tool - Thrust Piece: T10620/7 -I- with the collar side on the subframe -2-.
-- Pay attention that the Assembly Tool - Thrust Piece: T10620/7 -I- is seated correctly on the edge of the subframe -2-.
-- Install the Assembly Tool - Spindle: T10620/11 -B- in the Assembly Tool - Thrust Piece: T10620/7 -I-.
-- Position the front subframe bearing -1- to the subframe -2-, the long side from the ridge is parallel to the direction of travel when doing so.
-- Slide the Assembly Tool - Thrust Piece: T10620/10 -F- in the -direction of the arrow- on the Spindle: T10620/11 -B-.
-- Position the Assembly Tool - Thrust Piece: T10620/10 -F- on the cover -3-.
-- Push the Hydraulic Press: VAS 6178 -V- on the Spindle: T10620/11 -B-.
-- Install the Nut: T10205/8-2 -U- on the Spindle: T10620/11 -B- and tighten hand-tight.
-- Align the tools, at the same time pay attention to correct seating.
-- The long side -arrows- of the cover -3- is seated parallel to the direction of travel.
-- Check the position of the front subframe bearing -1-, and align.
-- Pretension the tools and the bearing at the front subframe -1- via the Nut: T10205/8-2 -U-.
-- Align the tools again and tighten the Nut: T10205/8-2 -U-.
-- The guide from the Bearing Installer - Wheel Hub/Bearing Kit - Nut: T10205/8-2 -U- must be seated in the Bearing Installer - Wheel Hub/Bearing Kit -Thrust Piece: T10205/13 -W-.
-- Operate the Pneumatic/Hydraulic Foot Pump: VAS 6179 . Press in the front subframe bearing -1- using the Hydraulic Press: VAS 6178 -V- until the collar is positioned without play on the subframe -2-.
Tightening Specifications