Outer CV Joint, Removing And Installing
Special tools and workshop equipment required
- Puller - Driveshaft: T10382
- Slide Hammer Set: VW 771
-- Remove the drive axle. Refer to Drive Axle, Removing and Installing .
-- Clamp the drive axle -1- into a vise -A- with jaw protectors -B-.
-- Open the clamps -2- and -4- for the CV boot -3-.
-- Slide the CV boot -3- back on the drive axle -1-.
-- Remove the grease and clean the drive axle -1-.
-- Align the Puller - Driveshaft: T10382 -A- so that the flat side of the removing plate faces the spindles.
-- Completely assemble the Puller - Driveshaft: T10382 -A- with the Slide Hammer Set: VW771 .
-- Remove the CV joint from the drive axle using the Puller - Driveshaft: T10382 -A- and the Slide Hammer Set: VW771 .
Installing
Install in the reverse order of removal while noting the following:
-- Clean the CV joint and the drive axle -1-.
-- Use the commercially available water pump pliers -A-.
-- Apply pliers shoes to the jaws of the water pump pliers -A- in order to avoid damage to the drive axle splines -1-.
-- Position the ends of the new circlip -2- at the ends of the old circlip -3-.
-- Position the washer fluid pump pliers -A- and the old circlip -3- from the groove from the drive axle -1-.
-- At the same time the new circlip -2- is pressed in the groove from the drive axle -1-.
-- Check the correct seating of the circlip -2-.
-- Slide on a clamp with a smaller diameter.
-- Slide the CV boot onto drive axle.
-- Slide on a clamp with a larger diameter.
-- CV joint onto the drive axle with a plastic hammer until the circlip engages.
-- Press half of the total quantity of grease from the repair kit into the back of the CV joint.
-- Press the remainder of the grease from the repair kit into the CV boot.
-- Slide the CV boot with the clamp onto the CV joint.
-- Refer to Axle Boot Clamp, Tensioning .