LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 50 (Front Suspension) >> 40 Front Suspension >> Drive Axle >> Drive Axle, Disassembling And Assembling >> Outer CV Joint, Removing And Installing

Outer CV Joint, Removing And Installing

WARNING: This page is about a different car, the 2022 Volkswagen ID.4 and 2021 Volkswagen ID.4. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

-- Remove the drive axle. Refer to Drive Axle, Removing and Installing .

-- Clamp the drive axle -1- into a vise -A- with jaw protectors -B-.

GWWN40-000136Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the clamps -2- and -4- for the CV boot -3-.

GWWN40-000137Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slide the CV boot -3- back on the drive axle -1-.

-- Remove the grease and clean the drive axle -1-.

-- Align the Puller - Driveshaft: T10382  -A- so that the flat side of the removing plate faces the spindles.

GWWN40-000138Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Completely assemble the Puller - Driveshaft: T10382  -A- with the Slide Hammer Set: VW771  .

-- Remove the CV joint from the drive axle using the Puller - Driveshaft: T10382  -A- and the Slide Hammer Set: VW771  .

Installing 

Install in the reverse order of removal while noting the following:

-- Clean the CV joint and the drive axle -1-.

GWWN40-000101Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Use the commercially available water pump pliers -A-.

-- Apply pliers shoes to the jaws of the water pump pliers -A- in order to avoid damage to the drive axle splines -1-.

-- Position the ends of the new circlip -2- at the ends of the old circlip -3-.

-- Position the washer fluid pump pliers -A- and the old circlip -3- from the groove from the drive axle -1-.

-- At the same time the new circlip -2- is pressed in the groove from the drive axle -1-.

-- Check the correct seating of the circlip -2-.

-- Slide on a clamp with a smaller diameter.

-- Slide the CV boot onto drive axle.

-- Slide on a clamp with a larger diameter.

-- CV joint onto the drive axle with a plastic hammer until the circlip engages.

-- Press half of the total quantity of grease from the repair kit into the back of the CV joint.

-- Press the remainder of the grease from the repair kit into the CV boot.

-- Slide the CV boot with the clamp onto the CV joint.

-- Refer to Axle Boot Clamp, Tensioning  .