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Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 178 (Final Drive, Differential (Rear Final Drive)) >> 39 Final Drive, Differential >> Final Drive >> Final Drive, Removing And Installing >> Final Drive, Removing And Installing, Golf Wagon From My 2014 And Golf Wagon From My 2017 >> Installing

Final Drive, Removing And Installing, Golf Wagon From My 2014 And Golf Wagon From My 2017: Installing

WARNING: This page is about a different car, the 2023 Volkswagen Arteon. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal:

-- Secure the final drive from falling using the strap from the universal mount.

-- Move the rear final drive to the position shown.

GWWN39-10987Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Make sure that the stop washers -2- are positioned on the rear bearings from above as shown. Correct placement prevents the pins -1- from falling or sliding out of the washers when installing.

Fig 1: "Upper Rear" and "Lower Front" Bonded Rubber Bushing Installation Position when Installing Stop Washer -2-
GWWN39-11181Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lift the final drive and guide it over the rear axle. At the same time, guide the drive axles to the flange shafts while lifting.

Fig 2: Final Drive Rear Bushings
GWWN39-10336Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Through generation V

Fig 3: Identifying Ventilation Lines At Final Drive And All-Wheel Drive Control Module J492 Connector
GWWN39-10225Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect the connector -A- to the All-Wheel Drive Control Module -J492-.

From generation VI

GWWA39-10996Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the connector -1- and route the wire.

Continuation for All

-- Connect the vent lines -arrows- to the final drive vent pipes.

Fig 4: Identifying Ventilation Lines At Final Drive And All-Wheel Drive Control Module J492 Connector
GWWN39-10225Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lift the final drive into the installation position using the transmission jack.

-- Place the driveshaft on the tunnel brace; place a cleaning cloth between them for protection.

-- Push the final drive as far as possible toward the rear.

-- Attach the driveshaft to the flange/driveshaft on the rear final drive so that the markings -arrows- line up. Then install the bolts hand-tight.

GWWN39-11078Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- When removing and installing the driveshaft, always be careful not to damage the bushing -arrow-.

GWWN39-11183Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the washer -C- on the front mounting bracket and hand-tighten with a new bolt -B-. Do not tighten the bolt yet.

Fig 5: Identifying Wood Block Place On Universal Support And Supporting Final Drive With Engine And Transmission Jack V.A.G 1383 A
GWWN39-10238Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert two >>new<< bolts -arrow- through the holes in the luggage compartment floor and tighten. Tightening specification Refer to OVERVIEW - FINAL DRIVE .

GWWN39-10842Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If it has not already been done, replicate the corrosion protection on the applicable holes in the luggage compartment using the materials specified by the manufacturer. Refer to the appropriate Paint Repair Information.

-- Seal the holes with Cap:N 908 572 01  or Cap:N 908 572 02  .

-- Install the trim panel and carpet -A-. Refer to OVERVIEW - LUGGAGE COMPARTMENT FLOOR .

-- Tighten the final drive from >>underneath<< -arrow-. Tightening specification Refer to OVERVIEW - FINAL DRIVE .

Fig 6: Identifying Screw From Front Final Drive Bracket
GWWA37-10008Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the driveshaft. Tightening specification Refer to OVERVIEW - DRIVESHAFT .

-- Connect the connector -B- to the All-Wheel Drive Control Module -J492- -A-. Ignore item -C-.

GWWA39-10678Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position the Engine and Gearbox Jack:VAS 6931  -1- under the tie rod and push upward until the drive axle can be inserted into the final drive flange.

GWWN42-10600Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Ignore -items 2 and 3-.

-- Tighten the drive axles. Tightening specification. Refer to DRIVE AXLE, REMOVING AND INSTALLING .

-- Install the rear section of the exhaust system. Refer to OVERVIEW - MUFFLER .

-- Install the rear stabilizer bar. Refer to STABILIZER BAR, REMOVING AND INSTALLING .

If the final drive is replaced:

-- Check the oil level of the all-wheel drive clutch. Refer to OIL LEVEL, CHECKING .

-- Check the final drive oil level. Refer to GEAR OIL .

-- Perform the basic setting for a "new" All-Wheel Drive Clutch Pump -V181- after installing.