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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 28 (Front Suspension (Convertible)) >> 40 Front Suspension >> Drive Axle >> Overview - Drive Axle >> Overview - Drive Axle, CV Joint VL 100

Overview - Drive Axle, CV Joint VL 100

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Fig 1: Drive Axle With CV Joint VL100, Assembly Overview
GWWN40-10035Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Outer CV Joint
  2. Bolt
  3. Right Drive Axle
  4. Clamp
    • Replace after removing  .
    • Tensioning. Refer to Figure.
  5. CV Boot
    • Check for tears and scuffing
    • Material: Hytrel polyelastomer
  6. Clamp
    • Replace after removing  .
    • Tensioning. Refer to Figure.
  7. Plate Spring
    • Installation position. Refer to Figure.
    • Allocation. Refer to the Parts Information.
  8. Thrust Ring
    • Installation position. Refer to Figure.
    • Allocation. Refer to the Parts Information.
  9. Circlip
    • Replace after removing  .
    • Insert in shaft groove
  10. CV Joint CV Boot
    • Material: Hytrel polyelastomer
    • Without vent hole
    • Check for tears and scuffing
    • Drive off CV joint using a drift
    • Coat the sealing surface with Grease:D 454 300 A2  before installing  it on the CV joint
  11. Clamp
    • Replace after removing  .
    • Tensioning. Refer to Figure.
  12. Left Drive Axle
  13. Backing Plate
  14. Internal Multi-Point Bolt
    • First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification

      M8 Bolt = 40 Nm

      M10 bolt = 70 Nm

    • Replace after removing  .
  15. Circlip
    • Remove and install using : VW161A 
  16. Seal
    • The adhesive surface on CV joint must not have any grease or oil on it.
  17. Inner CV Joint
  18. Plate Spring