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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 28 (Front Suspension (Convertible)) >> 40 Front Suspension >> Drive Axle >> Drive Axle, Disassembling And Assembling >> Drive Axle, Disassembling And Assembling, CV Joint VL100 >> Removing the Outer CV Joint

Removing the Outer CV Joint

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-- Clamp the drive axle with protective jaws in a vise.

-- Fold back the boot.

-- Align the : T10382  so that the flat side of the : T10382/1  faces the : T10382/2  .

-- Attach the : T10382  to the : VW771  .

-- Remove the CV joint from the drive axle using the : T10382  and : VW771  .

Fig 1: Identifying Outer CV Joint
GWWN40-10390Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. : T10382/1 
  2. : T10382/2 

Outer CV Joint, Installing 

Installed Location of Spring Washer and Thrust Washer on Outer Joint

Fig 2: Identifying Dished Washer And Thrust Washer On Outer Joint
GWWA40-0157Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Plate Spring
  2. Thrust Ring

-- Install the new circlips.

-- Slide the new CV boot onto the drive axle if necessary.

-- Use a plastic mallet to install it on the shaft until the circlip engages.

Inner CV Joint, Removing 

Fig 3: Disassembling CV Joint
GWWN40-0481Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.