Wiring Eyelets, Repairing

WARNING: This page is about a different car, the 2016 Volkswagen Beetle, 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools And Workshop Equipment Required

Torque Wrench 1331 5-50 Nm VAG 1331

NOTE:

Do not use rust remover, contact spray or grease because the lack of friction will cause the torque to be exceeded when installing and this will lead to the threaded connection breaking.

The gray sanding pads are for slight contamination and suitable for "soft surfaces". The red sanding pads are for heavy contamination and suitable for "hard surfaces".

WARNING:

Risk of injury. Follow all warning messages and safety precautions, refer to WARNINGS AND SAFETY PRECAUTIONS .

Procedure

-- Disconnect the Battery -A-, refer to BATTERY, DISCONNECTING AND CONNECTING .

-- Loosen the cap nut and remove the wiring eyelet from the threaded connection.

Fig 1: Disconnecting Battery

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Check the wiring eyelet for corrosion and dirt.

-- Select the corresponding adapter and the corresponding sanding pad.

NOTE:

The sanding block can be used instead.

CAUTION:

Make sure the tin layer is not worn down too much and the copper is not visible. A galvanic element can form from this, destroying the metal and causing incorrect repairs.

NOTE:

Due to the different thicknesses of the tin layer, the cleaning process must be performed in several steps and a visual inspection of the wiring eyelet between steps is necessary.

-- Insert the adapter in the wiring eyelet and sand off the corrosion and contamination with circular motions.

Fig 2: Inserting Adapter In Wiring Eyelet

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Check the wiring eyelet and sand it again.

-- Remove the burr on the wiring eyelet with the deburrer.

Fig 3: Deburring Eyelet

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the wiring eyelet to the specified tightening specification, refer to appropriate repair information .

-- Protect the connection with the corresponding protection material, refer to PROTECTING .

-- Connect the Battery -A-, refer to BATTERY, DISCONNECTING AND CONNECTING .

WARNING:

Risk of injury. Follow all warning messages and safety precautions, refer to WARNINGS AND SAFETY PRECAUTIONS .