LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 35 (Controls, Housing - Manual Transmission 0A4 (Convertible)) >> 34 Controls, Housing >> Removal And Installation >> Shift Mechanism >> Installing

Shift Mechanism: Installing

WARNING: This page is about a different car, the 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Shift Housing To Center Console Nuts
GWWA34-0584

Installation is performed in the reverse order of removal while observing the following:

-- Align the shift housing so that is it parallel to the body.

-- Tighten the nuts -arrows- for the shift housing to specification, refer to -item 16- in SHIFT LEVER AND HOUSING OVERVIEW .

Fig 2: Identifying Cable Tie Wrap
GWWA34-0689

-- Wrap the cable tie -arrow- in a crossover pattern around the cables and attach it as illustrated.

-- Route the cables -1- from the shift mechanism -2- to the transmission as follows:

Fig 3: Identifying Routed Cables
GWWA34-0688
NOTE:

The center tunnel heat shield in the magnified view is shown from above.

A clip -A- holds the cables to the heat shield.

Fig 4: Identifying Clip That Holds Cables In Place To Heat Shield
GWWN34-11247

-- Install the cable bracket -1- to the transmission and tighten the bolts -arrows- to specification, refer to -item 15- in SHIFT CABLE AND SELECTOR CABLE OVERVIEW .

Fig 5: Identifying Cable Bracket And Bolts
GWWA34-10692

These holes have different diameters.

Fig 6: Allocation Of Cable Retainers
GWWN34-10747
Cable Retainer For: Dimension "a"
Shift cable -1- to transmission shift lever 8.5 mm
Selector cable -2- to relay lever 10 mm

-- Apply a small amount of grease on the pin -arrow- on the transmission shift lever -2- .

Fig 7: Identifying Shift Cable To Gearshift Lever, Removing And Securing
GWWN34-10951

-- Secure the shift cable with a new lock washer -1- to the transmission shift lever.

-- Install the selector cable into the cable retainer on the relay lever.

Adjust the shift mechanism, refer to SHIFT MECHANISM, ADJUSTING .

-- Install the center console bracket and the center console, refer to "Storage Compartments, Covers and Trim" in Removal and Installation .

-- Install the shift knob, boot and, if equipped, the noise insulation, refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- Install the center tunnel heat shield under the shift mechanism. Install the underbody trim if it was removed earlier, refer to "Underbody Trim Panel" in Removal and Installation .

-- Assemble the exhaust system free of tension and install the tunnel bridges, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .

-- Install the tunnel braces, refer to Description and Operation .

-- Install the battery and the battery tray if they were removed earlier, refer to [For engine(s) CVCA,CPRA,CPKA,CPLA,CJAA,CBUA,CPPA,CCTA,CBFA] Removal and Installation .

-- Install the air filter housing, refer to Installing .

-- Connect the battery and follow the procedure regarding what to do after connecting the battery, refer to [For engine(s) CVCA,CPRA,CPKA,CPLA,CJAA,CBUA,CPPA,CCTA,CBFA] Removal and Installation .