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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Controls, Housing - Automatic Transmission 09G (Convertible)) >> 37 Controls, Housing >> Removal And Installation >> Transmission >> Removing >> Remove the bolts -arrows- from the left and right lock carrier brackets

Remove the bolts -arrows- from the left and right lock carrier brackets

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Fig 1: Identifying Bolts
GWWM10-10020Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower mounts on the Engine Support Bridge - Engine Support 2810-222A/28 and replace them with mount Engine Support Bridge - Engine Support 28-110-222A/28-1.

Fig 2: Identifying Engine Support Bridge - Engine Support And Bolts
GWWM10-10025Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Mount the Engine Support Bridge - Engine Support 2810-222A/28 with engine support adapters Engine Support Bridge - Engine Support 28-110-222A/28-1 on the lock carrier and attach it in the threaded holes for the lock carrier bracket -arrows-.

Fig 3: Identifying Engine Support Adapter
GWWM10-10018Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

A second technician is needed to mount the Engine Support Bridge 10-222A on the vehicle to prevent the Engine Support Bridge 10-222A from tipping.

Mount the Engine Support Bridge 10-222A on the engine/transmission sub-assembly as follows:

Fig 4: Identifying Engine Support Bridge Components
GWWM37-10011Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Engine Support Bridge - Engine Support 31-210-222A/31-2
  2. Engine Support - Basic Set - Moveable Joint T40091/3
  3. Engine Support Bridge - Engine Support 31-110-222A/31-1
  4. Engine Support - Supplement Kit - Moveable Joint T40093/4
  5. Engine Support - Basic Set - Square Pipe T40091/1
  6. Engine Support Bridge - Engine Support 2810-222A/28 with 10-222A/28-1
  7. Engine Support - Bracket w/Spindle and hook 10-222A/10

-- Slide the Engine Support - Supplement Kit - Moveable Joint T40093/4 -2- on the Engine Support Bridge 10-222A Square Pipe T40091/1.

-- Mount Engine Support Bridge 10-222A on the suspension strut tower and have a second technician hold it to keep it from falling over.

-- Push Engine Support - Basic Set - Square Pipe T40091/1 -5- left and right from the front through Engine Support Bridge - Engine Support 2810-222A/28 -6- and place the Engine Support - Supplement Kit - Moveable Joints T40093/4 -4- on each side.

-- Mount the Engine Support - Bracket w/Spindle and hook 10-222A/10 -7- on the right Engine Support - Basic Set - Square Pipe T40091/1.

-- Slide the Engine Support - Basic Set - Rail With Holes T40091/2 -9- with Engine Support - Supplement Kit - - Mount T40093/5 -10- in the Engine Support - Supplement Kit - Moveable Joint T40093/4 -4-.

Fig 5: Identifying Engine Support Bridge Components
GWWM37-10012Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Engine Support Bridge - Engine Support 31-210-222A/31-2
  2. Engine Support - Basic Set - Moveable Joint T40091/3
  3. Engine Support Bridge - Engine Support 31-110-222A/31-1
  4. Engine Support - Supplement Kit - Moveable Joint T40093/4
  5. Engine Support - Basic Set - Square Pipe T40091/1
  6. Engine Support Bridge - Engine Support 2810-222A/28 with 10-222A/28-1
  7. Engine Support - Bracket with Spindle and Hook 10-222A/10
  8. Engine Support - Automatic Transmission Hook 10-222A/7
  9. Engine Support - Basic Set - Rail With Holes T40091/2
  10. Engine Support - Supplement Kit - Adapter T40093/5
  11. Engine Support Bridge - Spindle 10-222A/11
  12. Engine/Gearbox Support Shackle (2 pc.) 10-222A/12

-- Install the locking pins into the Engine Support - Basic Set - Rail With Holes T40091/2 -9- and secure it splints.

-- Tighten the threaded connections on the Engine Support Bridge 10-222A hand-tight. Adjust the height of the Engine Support Bridge 10-222A parallel over the Engine Support Bridge - Engine Support 2810-222A/28.

-- Use the Engine Support - Bracket with Spindle and Hook 10-222A/10 -8- to lengthen the right Engine Support - Automatic Transmission Hook 10-222A/7 -7-.

The hook on the Engine Support - Automatic Transmission Hook 10-222A/7 points downward and will be engaged on cylinder block later.

-- Attach the left Engine Support Bridge - Spindle 10-222A/11 -11- into the Engine/Gearbox Support Shackle (2 pc.) 10-222A/12 -12-.

-- Press brake in order to remove drive axle left screw -arrow- (second technician).

Fig 6: Identifying Left Front Drive Axle Bolt
GWWN37-10425Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

From now on do not let the vehicle touch the ground. Refer to REMOVAL AND INSTALLATION .

-- Raise the vehicle and remove the front wheels.

-- Remove the noise insulation. Refer to DESCRIPTION AND OPERATION .

-- Remove the left and right front wheel housing liner. Refer to DESCRIPTION AND OPERATION .

CAUTION:

There is a danger of causing damage to the decoupling element.

  • Do not bend the decoupling element more than 10°.
  • Do not load the decoupling element.
  • Do not damage the wire mesh on the decoupling element.

-- Separate the exhaust system at the double clamp and remove the front exhaust pipe bracket from the subframe. Refer to DESCRIPTION AND OPERATION , DESCRIPTION AND OPERATIONDESCRIPTION AND OPERATION or DESCRIPTION AND OPERATION .

-- Remove the control arms from the ball joint on both sides -arrows-.

Fig 7: Ball Joint To Lower Control Arm Nuts
GWWN34-11370Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disengage the ball joints from the control arms.

-- Remove the heat shield bolts -arrows- and heat shield (if equipped) above the right drive axle.

Fig 8: Drive Axle Heat Shield Bolts
GWWN34-11369Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove both drive axles from the transmission. Refer to REMOVAL AND INSTALLATION .

Fig 9: Attaching T10161 Between Transmission Housing And Triple Roller Joint
GWWA40-0533Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the left drive axle. Refer to REMOVAL AND INSTALLATION .

-- Lift the right drive axle as far as possible and then tie it up.

Fig 10: Identifying Ratchet Strap On Right Drive Axle
GWWN37-10433Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connectors -1- and -2- from the transmission.

Fig 11: Identifying Electrical Connectors At Transmission
GWWN37-10337Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the power steering line clamps from the transmission -arrows-.

Fig 12: Expansion Hose Routing On Automatic Transmission
GWWM48-10027Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the connector -1- from the bracket under the starter -direction of arrow- and then disconnect it.

Fig 13: Identifying Connector Under Starter
GWWN37-10332Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove bracket from lower starter bolt.

-- Remove the lower starter bolt and the starter. Refer to REMOVAL AND INSTALLATION .

-- Turn the cap -1- from the converter nuts opening in the -direction of the arrow- and remove.

Fig 14: Identifying Cover Cap
GWWN37-10338Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the six converter nuts -arrow- using the Socket SW15V/175.

Fig 15: Locating Converter Nuts
GWWN37-10124Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Turn the engine direction of engine rotation -arrow- 60° further using Crankshaft Adapter T03003.

Fig 16: Identifying Crankshaft Adapter T03003
GWWN37-10489Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The torque converter will be pulled out when the transmission is separated from the engine if all six nuts are not removed!

Counterhold on the belt pulley/vibration damper using the Crankshaft Adapter T03003 when loosening the nuts on the torque converter.

-- Remove the selector lever cable bracket from the transmission.

Fig 17: Identifying Selector Lever Cable Retainer And Bolts
GWWN37-10203Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the pendulum support, first bolt -A-, then bolts -B-.

Fig 18: Identifying Pendulum Support And Bolts
GWWN34-10007Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Engage the Engine Support - Automatic Transmission Hook 10-222A/7 on the cylinder block.

Fig 19: Adapter 10 - 222 A /7 Engaged On Engine Block
GWWN37-10339Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Preload the Engine Support - Bracket w/Spindle and hook 10-222A/10 -7- one turn (more is not necessary).

-- Support the engine/transmission assembly using the Engine Support Bridge - Spindle 10-222A/11 -11-. Do not lift.

Fig 20: Identifying Engine Support Bridge Components
GWWM37-10012Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -2- that attach the transmission mount to the transmission bracket -A- and the bolts -1- that attach the transmission bracket to the transmission.

Fig 21: Transmission Console And Bolts
GWWA37-0570Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the transmission bracket -A-. Lower the engine with the transmission slightly using the spindles on the Engine Support Bridge 10-222A.

Four turns should be sufficient.

-- Remove the lower bolts between the engine and the transmission.

-- For your personal safety, leave one bolt installed that is easily accessible.

-- Mount the Transmission Support 3282 on the Engine/Gearbox Jack VAG 1383A.

Fig 22: Identifying VAG Transmission Support Tool 3282
GWWA37-0574Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the Transmission Support - Mounting Plate 363282/36 on the Transmission Support 3282 (Transmission Support - Mounting Plate 363282/36 only fits in one position).

-- Align the arms of the Transmission Support 3282 so that they match up with the holes in the Transmission Support - Mounting Plate 363282/36.

-- Install support elements as shown on Adjusting Plate.

-- Move the Engine/Gearbox Jack VAG 1383A and Transmission Support 3282 under the transmission and support it.

-- Secure the transmission to the Transmission Support 3282 using the nut -1- on the double bolt.

-- Remove the last transmission/engine bolt.

-- Press the transmission off of the engine, thereby pressing the torque converter off of the engine drive plate.

Fig 23: Press Torque Converter Against ATF Pump
GWWN37-0792Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide the transmission past the power steering line and past the subframe when lowering it. Adjust the Transmission Support 3282 slightly, if necessary.

NOTE:

Be careful not to damage the vacuum line between the vacuum pump and the brake booster when removing and installing the transmission.

Be careful not to damage the connector on the front of the transmission during removal and installation, for example, by coming in contact with the power steering line. Replace the wiring harness in the transmission if the connectors get damaged. Refer to VALVE BODY OVERVIEW .

Be careful of the torque converter. It must be removed together with the transmission. Secure the torque converter with wire -A- to prevent it from falling out.

Fig 24: Converter Secured From Falling Out Using A Wire
GWWN37-10122Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The cable mounting bracket and the selector lever cable bracket, for example, must be replaced when installing a new transmission.

Fig 25: Identifying Mounting Bracket And Bracket For Selector Lever Cable
GWWN37-10294Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.