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Clutch Hydraulics Overview

WARNING: This page is about a different car, the 2013 Volkswagen Beetle and 2012 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Clutch Hydraulic System Components
GWWM30-10000Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Brake Fluid Reservoir
  2. Seal
    • For the plastic supply hose
    • The seals must be inside the supply hose.
  3. Supply Hose
    • To the brake fluid reservoir.
    • Plastic with additional seals, refer to Fig 3.
  4. Clutch Master Cylinder
  5. Clip
    • The clip must be removed in order to remove/install the hose/line assembly.
  6. Mount
    • To remove and install, disconnect the clutch master cylinder from the clutch pedal, refer to CLUTCH PEDAL .
  7. Clutch Pedal
  8. Nut
    • For tightening specifications, refer to CLUTCH PEDAL OVERVIEW 
    • Always replace after removing.
    • Self locking.
    • Quantity: 3
    • For attaching the mounting bracket to the bulkhead.
  9. Seal or O-Ring
    • Installed on the hose/line assembly connection.
    • Install using brake fluid.
    • Seal or O-ring hose/line assembly type, refer to Fig 2.
    • Allocation.
  10. Hose/Line Assembly
  11. Bracket
    • Attached to the body,
  12. Seal or O-Ring
    • Installed on the hose/line assembly connection.
    • Install using brake fluid.
    • Seal/O-ring hose/line assembly type, refer to Fig 2.
    • Allocation.
  13. Clip
    • The clip must be removed in order to remove/install the hose/line assembly.
  14. Clutch Slave Cylinder
  15. Bolt
  16. Bleed Valve
  17. Dust Cap
  18. Transmission
  19. Bracket
  20. Bolt
    • 20 Nm
Fig 2: Identifying Different Line Connections
GWWN30-10294Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Item Line Connection Version
O-Ring -1- Line connection with a groove -arrow 1- all the way around.
Seal -2- Line connection with a shoulder -arrow 2-.
Seal -3- Line connection with a shoulder -arrow 2- and with a groove -arrow 3- all the way around.
Fig 3: Identifying Supply Hose & Seals
GWWN30-10128Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
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