Test Sequence

WARNING: This page is about a different car, the 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

-- Follow all safety precautions. Refer to SAFETY PRECAUTIONS .

-- Follow the guidelines for clean working conditions. Refer to PARKING/AUXILIARY HEATER AND FUEL SYSTEM CLEAN WORKING CONDITIONS .

-- Remove the engine cover. Refer to REMOVAL AND INSTALLATION .

Vehicles with Engine Code CJAA

Fig 1: Identifying Fuel Supply Line To High Pressure Pump

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-- Open the clamp and remove the fuel supply line -arrow- from the high pressure pump.

-- Unlock and disconnect the connector from the Auxiliary Fuel Pump -V393- or from Fuel Pump 2 -V277- (inline electric fuel pump) inside the engine compartment.

Fig 2: Identifying Connector

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Continuation for all Vehicles:

Fig 3: Identifying Diesel Pressure Tester Kit

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-- Insert the Diesel Pressure Tester Kit - Adapter Set - Adapter 1 VAS 6551/5-1 into the supply line and secure with a clamp.

-- Connect the Diesel Pressure Tester Kit - Hose 2 VAS 6551/2 between the Diesel Pressure Tester Kit - Adapter Set - Adapter 1 VAS 6551/5-1 and the connection >>A<< of the Diesel Pressure Tester Kit VAS 6551.

-- Connect the Diesel Pressure Tester Kit - Hose 1 VAS 6551/1 between the connection >>B<< of the Diesel Pressure Tester Kit - Adapter Set - Connection Hose 2 VAS 6551/5-2 and the high pressure pump.

-- Press the On/Off button to switch on the Diesel Pressure Tester Kit VAS 6551.

-- Open the shut-off valves -A- and -B- on the Diesel Pressure Tester Kit VAS 6551 in the direction of flow.

Fig 4: VAS 6551

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-- Close cut-off tap -C-.