LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2017 >> Golf S, Eng CD CXBA, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Transmission System (Controls & Housing - Service Information - 6-Speed Dual Clutch - 0D9)) >> 34 Controls, Housing >> Bevel Box >> Bevel Box, Installing >> Installing >> Notes

Bevel Box, Installing: Installing: Notes

WARNING: This page is about a different car, the 2017 Volkswagen GTI, 2016 Volkswagen GTI, 2015 Volkswagen Golf, and 2015 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

Install in the reverse order of removal while noting the following: 

-- Before guiding together the bevel box and the transmission insert the "new" upper bolts -arrows- in the bevel box.

GWWN34-11003Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the bevel box with the new bolts inserted on top all the way on the top at the same time guide together the drive axle splines/bevel box with drive axle splines centered.

-- If the tooth position is correct and it is guided centered, the bevel box slides against the transmission as far as the stop.

NOTE:

Do not pull the bevel box with mounting bolts against the transmission, otherwise bevel box is canted and mounting eyelets will break off.

The accessibility of the upper bolts on the transmission is narrow on some engine types.

GWWN34-12344Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Layout of the upper bevel box bolts (-1 and 2-) on the transmission (covered by the bevel box).

-- Tighten the upper and lower bolts -arrows- for the bevel box to the transmission. Refer to TRANSMISSION TIGHTENING SPECIFICATIONS .

GWWN37-10324Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the bevel box transmission support to the engine and bevel box while pay attention to the tightening sequence for the bolts -1 and 2-. Refer to OVERVIEW - BEVEL BOX .

Vehicles with Diesel Engines 

GWWA34-11070Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Vehicles with Gasoline Engine 

GWWA34-11216Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Continuation for All

-- Fasten the flange shaft with a new bolt -item 1- OVERVIEW - BEVEL BOX .

GWWN34-11121Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the :T50015  with the :T10346/1  .

GWWN34-12315Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the driveshaft with the flexible disc on the bevel box flange shaft. When positioning, make sure that the seal -arrow- in the centering bushing is not damaged.

GWWV39-1817Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Attach the driveshaft to the bevel box flange -arrows-. Refer to DRIVESHAFT .

GWWA10-10247Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Attach the heat shield -1-. Refer to OVERVIEW - BEVEL BOX .

GWWA34-11071Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the pendulum support with new bolts -1- on the transmission. Refer to SUBFRAME MOUNT [For engine(s) CNSB, CNSA, CXBB, CXBA, CXCB, CXCA] .

GWWN40-10690Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the exhaust system front section on the engine. Refer to EXHAUST PIPES/MUFFLERS [For engine(s) CRUA] or EXHAUST PIPES/MUFFLERS [For engine(s) CNSB, CNSA, CXBB, CXBA, CXCB, CXCA] .

-- Install the right drive axle. Refer to DRIVE AXLE .

-- If available, install drive axle heat shield -arrows-. Refer to DRIVE AXLE .

GWWA34-10415Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The right drive axle heat shield is attached with two or three nuts.

Further installation is performed in reverse order of the removal.

-- Check the level of the axle oil inside the bevel box. Refer to GEAR OIL LEVEL, CHECKING AND FILLING .

-- Install the noise insulation. Refer to NOISE INSULATION .