Overview - Pedal Assembly

WARNING: This page is about a different car, the 2017 Volkswagen GTI, 2016 Volkswagen GTI, 2015 Volkswagen Golf, and 2015 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exploded View Of Pedal Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Clutch Master Cylinder
- Removing and installing.CLUTCH MASTER CYLINDER, REMOVING AND INSTALLING .
Bearing Bushing
- Removing and installing. Refer to BEARING BUSHING, REMOVING AND INSTALLING .
- Do not lubricate
Clamp
Seal
- Replace after removing the clutch master cylinder
- Self-adhesive
- Glue to clutch master cylinder
Clutch Position Sensor -G476-
- Can be checked in "Guided Fault Finding". Refer to Vehicle Diagnostic Tester.
- Removing and installing. Refer to Clutch Position Sensor -G476-, REMOVING AND INSTALLING .
Bearing Axle
- Replace after removing
- Do not lubricate
Stop Buffer
Nut
- 25 Nm
- Replace after removing
- For the mounting bracket to the bulkhead
- Self-locking
- Quantity: 3
Bearing Shell
- Installed on both sides
- Installed in connection with over-center spring only
- Do not lubricate
- Quantity: 2
Mounting Bracket
- For the clutch pedal
- Removing and installing. Refer to MOUNTING BRACKET, REMOVING AND INSTALLING .
- Use a Piston Pin Drift:VW207 to drive the bushings into the holes for the mounting bracket pins on the bulkhead.
Return Spring
- Installed depending on the date of manufacture
- Removing and installing. Refer to RETURN SPRING, REMOVING AND INSTALLING .
- Do not grease the mount on the mounting bracket.
Mounting Pin
- Replace after removing
- For the clutch master cylinder
- Do not lubricate
Over-Center Spring
- Installed depending on the date of manufacture
- There are different versions; allocation.
- Removing and installing. Refer to OVER-CENTER SPRING, REMOVING AND INSTALLING .
- Do not lubricate
Bearing Bushing
- Do not lubricate
Slide Bushing
- Installed depending on the date of manufacture
- For return spring mounting
- Install on clutch pedal
- Lubricate to the return spring mount
- Grease.
Mounting Pin
- Replace after removing
- For plunger/clutch master cylinder
- Do not lubricate
Clutch Pedal
- Removing and installing. Refer to CLUTCH PEDAL, REMOVING AND INSTALLING .
- Do not lubricate
Pedal Rubber
Bearing Bushing
- Do not lubricate
Tension Spring
- For the clutch pedal
- Installed depending on the date of manufacture
- Removing and installing → removing and installing over-center spring. Refer to OVER-CENTER SPRING, REMOVING AND INSTALLING .
Damping Element
- Installed in connection with tension spring only
- Do not lubricate