Outer Friction Surface on 1st Gear Outer Race, 2nd Gear Outer Race and 3rd Gear Outer Race, Checking for Wear
WARNING: This page is about a different car, the 2017 Volkswagen GTI, 2016 Volkswagen GTI, 2015 Volkswagen Golf, and 2015 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
-- Check the synchronizer ring -arrow- on the inner running surface for grooves and radial wear, and replace if necessary.
-- Install the inner race, the outer race and the synchronizer ring on the cone on the inner race.
-- Press on the synchronizer ring with the outer race and turn it evenly so that the synchronizer ring settles in.
-- Measure the gap -a- with a feeler gauge at 3 locations at 120°.
-- Note the average value.
| Wear Limit Dimension -a- | |
|---|---|
| 1st gear, 2nd gear, and 3rd gear | 0.8 mm |
-- Install the 2nd gear wheel with the needle bearing.