EGR Cooler, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Install In Reverse Order Of Removal And Note The Following:

NOTE:

Inspect the heat shield mat for damages and replace if necessary.

If the heat shield mat is faulty, check the EGR Motor 2 -V339- for heat damage and if necessary replace.

Replace the seals, screw-type clamps and hose clamps after removal.

Secure all hose connections with hose clamps that match the ones used in series production.

-- Install the hose -2- on the EGR cooler -1-.

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Installation position: the marking "EGR side" -arrow- points to the EGR cooler.

-- Pay attention that the air duct hose sits without tension.

-- Install the EGR cooler -1- with the seal and clamp on the emissions control module.

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-- Turn the EGR cooler counterclockwise in direction of -arrow- and at the same time insert the hose -3- for the turbocharger -2-.

-- Move the screw-type clamp -3- in its installation position. The screw-type clamp must not contact any component.

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-- Tighten the threaded connections. Refer to EGR Cooler - Tightening Specifications and Sequences .

-- Install the left coolant pipes. Refer to LEFT COOLANT PIPES, REMOVING AND INSTALLING .

-- Fill the coolant. Refer to COOLANT, FILLING . Used coolant cannot be used again.