LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2015 >> Jetta S, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 33 (Diesel Fuel Injection System (General & Service Information - CVCA, CUUA, CUUB, DELA, DEBA, DEJA, DGMA)) >> 23 Diesel Fuel Injection >> High Pressure Pump >> High Pressure Pump, Removing And Installing >> Installing

High Pressure Pump, Removing And Installing: Installing

WARNING: This page is about a different variant/trim than selected.
GWWA23-10720Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Install in reverse order of removal and note the following:

-- Place the hub -arrow- on the high pressure pump shaft.

-- Place the high pressure pump toothed belt sprocket on the hub.

GWWA15-11406Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the nuts -arrow- on the high pressure pump shaft threads.

GWWA15-11407Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Mount the counterholder on the toothed belt sprocket and tighten the nut -arrow- hand-tight.

-- Turn the high pressure pump toothed belt sprocket with the :T10051  until it can be secured using the :T10492  .

-- To do so, insert the :T10492  into the hub fork -2- and into the hole underneath -1- in the sub-assembly bracket.

-- Loosen the nut -arrow- again.

-- Install the toothed belt. Refer to TOOTHED BELT, REMOVING AND INSTALLING => Installing (Adjusting Valve Timing) .

-- Install the high pressure line. Refer to HIGH PRESSURE LINE, INSTALLING .

CAUTION:

Letting the high pressure pump run dry will destroy it.

  • If the high pressure pump was removed or replaced, then the fuel system must be filled/bleed before the first engine start. Refer to FUEL SYSTEM, FILLING/BLEEDING .

-- After replacing the high pressure pump adapt the adaptation values in "Guided Functions  " :Vehicle Diagnostic Tester  .