LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 219 (Final Drive, Differential - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 39 Final Drive, Differential >> Disassembly And Assembly >> Differential >> Installing the Differential Planetary Gears and Differential Bevel Gear Axle

Installing the Differential Planetary Gears and Differential Bevel Gear Axle

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2008 Volkswagen Jetta, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Differential Bevel Gears And Differential Bevel Gear Axle, Installation
GWWN39-0050Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert thrust washer union with transmission fluid.

-- Install and secure both large differential planetary gears, for example, with a flange shaft.

-- Insert the small differential planetary gears 180° offset and pivot them into position.

-- Press the differential bevel gear -arrow A- up to the first small differential bevel gear.

-- Insert threaded pieces -arrow B- into the large differential planetary gears.

Installed position: Collar toward the differential bevel gear 

-- Install the differential bevel gear axle up the end position and secure it with a new spring pin.