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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 215 (1.9L - Cooling System - Engine Code(S): BKC, BLS, BRM & BXE (A5 Platform)) >> 19 Engine - Cooling System >> Removal And Installation >> Coolant Pump

Coolant Pump

WARNING: This page is about a different car, the 2006 Volkswagen Jetta and 2005 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Removing 

CAUTION:

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

  • Route lines of all types (e.g. for fuel, hydraulic, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.
  • To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.
NOTE:

Always replace gaskets and seals.

-- Drain the coolant COOLING SYSTEM, DRAINING AND FILLING .

-- Remove ribbed belt RIBBED DRIVE BELT .

-- Remove toothed belt TOOTHED BELT .

-- Remove the bolts -1- of the coolant pump -2- and carefully take out the coolant pump.

Fig 1: View Of Coolant Pump And Securing Bolts
GWWN19-0234Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing 

Installation is performed in reverse order. When doing this note the following:

-- Coat new O-ring -3- with coolant.

Fig 2: View Of Coolant Pump And Securing Bolts
GWWN19-0234Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The sealing plug of the coolant pump faces downward.

-- Place the coolant pump -2- into the cylinder block and fasten the bolts -1- to 15 Nm.

-- Install toothed belt TOOTHED BELT .

-- Install ribbed belt RIBBED DRIVE BELT .

-- Fill with coolant COOLING SYSTEM, DRAINING AND FILLING .