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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 207 (2.0L - Cooling System - Engine Code(S): CBEA & CJAA (Sedan) (A5 Platform)) >> 19 Cooling System >> Description And Operation >> Cooling System Component Overviews, Engine Side >> With Engine Pre-Warmer

With Engine Pre-Warmer

WARNING: This page is about a different car, the 2010 Volkswagen Jetta and 2009 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cooling System Component Overviews, Engine Side With Engine Pre-Warmer
GWWM19-0275Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Coolant Expansion Tank, Lower Hose 
  2. Coolant Expansion Tank, Upper Hose 
  3. Bolt 
    • 10 Nm
  4. Ventilation Pipe 
  5. Engine Coolant Temperature Sensor -G62- 
  6. Retaining Clip 
  7. O-ring 
    • Always replace.
  8. Transmission Oil Cooler 
    • Only on vehicles with the Direct Shift Gearbox (DSG®).
  9. Engine Oil Cooler Coolant Supply Hose 
    • On vehicles without a transmission fluid cooler.
    • From the connection on the cylinder block.

      Transmission Oil Cooler Coolant Return Line

    • On vehicles with a transmission oil cooler.
  10. Engine Oil Cooler Coolant Return Hose 
  11. to the Radiator Upper Connection 
  12. Bracket for Wiring Harness and Coolant Pipe 
  13. Coolant Hose 
    • To the coolant pipe on the cylinder block.
  14. Coolant Hoses 
    • For the transmission oil cooler.
    • Only on vehicles with the DSG®.
  15. Coolant Line 
  16. Engine Pre-Warmer 
  17. Engine Oil Cooler 
  18. Coolant Thermostat 
    • Checking: warm the thermostat in water.
    • Opens at: approximately 87 °C (188.6 °F).
    • Stops at: approximately 102 °C (215.6 °F).
    • Opening travel: minimum 7 mm.
    • Thermostat removing and installing. Refer to COOLANT THERMOSTAT .
    • 4/2 way valve with thermostat removing and installing, refer to 4/2 WAY VALVE WITH THERMOSTAT .
  19. Connecting Piece 
  20. Bolt 
    • 15 Nm
  21. to the Radiator Lower Connection 
  22. Coolant Pump 
  23. Bolt 
    • 40 Nm