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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 191 (2.5L - Exhaust System, Emission Controls - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 26 Exhaust System, Emission Controls >> Description And Operation >> Secondary Air Injection System Overview

Secondary Air Injection System Overview

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2008 Volkswagen Jetta, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

The Secondary Air Injection (AIR) system is no longer installed in vehicles with engine code CBTA from MY 10.

Fig 1: Identifying Secondary Air Injection System Overview
GWWN26-10375Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt 
    • 10 Nm
  2. Secondary Air Injection Pipe 
    • Observe the tightening sequence, refer to Fig 2.
    • For engine codes BGP, BGQ and CBUA only.
  3. Connector 
    • For the Secondary Air Injection (AIR) solenoid valve.
  4. Secondary Air Injection Solenoid Valve -N112- 
  5. Pressure Tube 
    • Make sure it is secure.
    • To disengage, squeeze together the securing ring.
  6. Secondary Air Injection Sensor 1 -G609- 
    • Installed from MY 09.
  7. Screws 
    • 2 Nm
    • Installed from MY 09.
  8. Bracket 
  9. Gasket 
  10. Bolt 
    • 10 Nm
  11. Vent Tube 
    • For the AIR pump motor.
  12. Secondary Air Injection Pump Motor -V101- 
  13. Rubber Bushing 
  14. Bolt 
    • 25 Nm
  15. Nut 
    • 10 Nm
  16. Intake Manifold Support 
    • With the mount for the AIR pump motor.
  17. Cylinder Head 
  18. Connecting Pipe 
Fig 2: Identifying Connecting Tube - Tightening Sequence
GWWM26-0181Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Replace all seals for the pipe -A-.

-- Install all bolts only hand tight.

-- Tighten the bolts -1- first, then bolt -2- and then bolt -3- to 10 Nm.