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Home >> Volkswagen >> 2009 >> GLI 2.0 J, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Components (Sedan) (A5 Platform) >> 47 Hydraulic Components >> Description And Operation >> CII 41 Rear Brake Caliper Assembly Overview

CII 41 Rear Brake Caliper Assembly Overview

Fig 1: Identifying CII 41 Rear Brake Caliper Assembly Overview
GWWN47-10053Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Brake Caliper with Parking Brake Cable Lever 
    • Replace brake caliper if leaking at parking brake cable lever.
    • Pre-bleed brake caliper after repairing. Refer to BRAKE CALIPER, PRE-BLEEDING .
  2. Dust Cap 
  3. Bleeder Valve, 10 Nm 
    • Apply a thin coat of assembly paste G 052 150 A2 to the threads before screwing in.
  4. Bolt, 35 Nm 
    • Self-locking
    • Replace
    • When loosening and tightening, counter-hold at guide pin.
  5. Guide Pin with Stepping 
    • Shorter than "Guide Pins" in item  6
    • Grease before pulling on protective cap.
  6. Guide Pins 
    • Longer than "Guide Pins" in item  5
  7. Protective Cap 
    • Pull onto brake carrier and guide pin.
  8. Brake Carrier with Guide Pins and Protective Cap 
    • Supplied as pre-assembled replacement part with sufficient grease on guide pins.
    • If protective caps or guide pins are damaged, install repair kit. Use supplied grease packet to lubricate guide pins.
  9. Protective Cap 
  10. Piston with Automatic Adjustment 
    • Removal and installation, refer to REAR BRAKE CALIPER PISTON .
    • Apply thin coat of assembly paste G 052 150 A2 to the piston.
  11. Seal