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Home >> Volkswagen >> 2008 >> R32 >> Repair and Diagnosis >> External Pages >> Different car >> Section 43 (Controls, Housing - 5-Speed Manual Transmission 0A4 (As Of 06.2011)) >> 34 Controls, Housing >> Description And Operation >> Shift Mechanism Overviews >> Shift And Selector Cables, With A Metal Cable Bracket And Relay Lever

Shift And Selector Cables, With A Metal Cable Bracket And Relay Lever

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NOTE:

Lubricate the bearing areas and the sliding surfaces.

Do not bend the operating cables.

Fig 1: Operating Cables, Assembly Overview - Removing And Installing
GWWN34-1753Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Shift Cable
  2. Selector Cable
  3. Lock Washer
  4. Shift Housing
  5. Lock Washer
    • Always replace.
    • Be careful not to damage the cables when removing them.
  6. Bolt
    • 20 Nm
    • Quantity: 3
    • For installing the cable bracket to the transmission.
  7. Cable Bracket
    • Metal
  8. Grommet
    • For the cable bracket to the transmission.
  9. Spacer Support
  10. Cable Retainer
    • Adjust the shift mechanism after installing. Refer to SHIFT MECHANISM, ADJUSTING .
    • For attaching the selector cable to the relay lever.
    • Do not interchange, the cable locking mechanisms for the selector cable to the relay lever and for the shift cable to the transmission shift lever are different.
    • Allocation, refer to Fig 2.
  11. Cable Retainer
    • Adjust the shift mechanism after installing. Refer to SHIFT MECHANISM, ADJUSTING .
    • For attaching the shift cable to the transmission shift lever.
    • Do not interchange, the cable locking mechanisms for the selector cable to the relay lever and for the shift cable to the transmission shift lever are different.
    • Allocation, refer to Fig 2.
  12. Lock Washer
    • Always replace.
    • Not with the plastic relay lever.
  13. Lock Washer
    • Always replace.
    • Not needed with the plastic relay lever.
  14. Bushing
    • Not needed with the plastic relay lever.
  15. Relay Lever
    • Through 04.07 the relay lever is made of metal.
    • From 05.07 the relay lever is made of plastic.
    • Installed position, refer to Fig 5.
    • Adjust the shift mechanism after installing. Refer to SHIFT MECHANISM, ADJUSTING .
    • Install the metal relay lever into the bushing -item 14- and secure it with the lock washer -item 13-.
  16. Sliding Shoe
  17. Shift Lever
    • Installing, refer to Fig 4.
    • Installed position, refer to Fig 5.
    • Adjust the shift mechanism after installing. Refer to SHIFT MECHANISM, ADJUSTING .
    • As of 06.06 smaller pin diameter for the cable retainer. Refer to Fig 3.
  18. Self-Locking Nut
    • 23 Nm
    • Always replace.
Fig 2: Allocation Of Cable Retainers
GWWN34-10747Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

These holes have different diameters.

Cable retainer for: Dimension "a"
1 - Shift cable to transmission shift lever from 06.06 8.5 mm
2 - Shift cable to transmission shift lever through 05.06 10 mm
2 - Selector cable to metal relay lever 8 mm
2 - Selector cable to plastic relay lever, refer to PLASTIC RELAY LEVER  10 mm
Fig 3: From 06/06, Smaller Diameter Of Shift Cable Retainer Mounting Bolt
GWWN34-10748Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Shift Cable Retainer Pin Dimension "a"
through 05.06 10 mm
from 06.06 8.5 mm
Fig 4: Installing the Transmission Shift Lever
GWWA34-0513Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- When positioning the transmission shift lever, make sure the gap -arrow A- is placed over the missing selector shaft teeth -arrow B-.

Fig 5: Installation Position Of Transmission Shift Lever/Actuator Lever
GWWN34-1855Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -

Transmission shift lever

2 -

The relay lever fits into the sliding rail on the transmission shift lever via the sliding shoe -arrow-.

Fig 6: Wraping Cable Tie
GWWA34-0689Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Wrap the cable tie -arrow- in a crossover pattern around the cables and attach it as illustrated.