Clutch Position Sensor -G476-

WARNING: This page is about a different car, the 2009 Volkswagen Rabbit, 2008 Volkswagen Rabbit, 2007 Volkswagen Rabbit, and 2006 Volkswagen Rabbit. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Hose Clamps up to 25 mm Dia. 3094

Removing

-- First, check whether a coded radio is installed. If so, obtain the anti-theft code.

-- Remove the battery and, if necessary, remove the rear panel on the battery case. Refer to Removal and Installation .

Fig 1: Identifying Hose/Line Assembly

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If a hose/line assembly -1- with a round component is installed directly below the master cylinder, then it will be necessary to remove the hose/line assembly.

NOTE:

While performing the following step, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using a hose clamp up to 25 mm dia. 3094.

Fig 2: Identifying Use Of Hose Clamps 3094 On Supply Hose To Master Cylinder

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull out the clip -2- from the master cylinder using a screwdriver or a pointed tool until it stops.

Fig 3: Identifying Hose/Line Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the hose/line assembly -1- from the master cylinder and plug the master cylinder.

-- Unclip the clutch position sensor from the master cylinder -arrow- and remove it.

-- Disconnect the connector -4-.

Installing

Install in reverse order of removal. Pay attention to the following:

NOTE:

Replace the hose clamps

If the hose/line assembly was removed:

-- Insert the hose/line assembly -1- with a new seal -2- into the master cylinder -4- until the clip -3- engages audibly.

Fig 4: Identifying Hose/Line Assembly, O-Ring, Master Cylinder Connection & Securing Clip

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull on the hose/line assembly to make sure it is secure.

-- Remove the hose clamp up to 25 mm dia. 3094 and bring the supply hose back to its original shape.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the battery. Refer to Removal and Installation .