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Home >> Volkswagen >> 2007 >> Golf Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> 2.0L - Cooling System - (AEG, AVH, AZG, BBW, BEV) (A4 Platform) >> Cooling System Components, Removing And Installing >> Cooling System Components, Body Side >> Engines: AEG, AVH, AZG, BBW, BEV And BHP

Engines: AEG, AVH, AZG, BBW, BEV And BHP

NOTE:

Coolant hose connection diagram:

NOTE: The following list refers to items in Fig 1.
  1. Radiator
  2. O-Ring
    • Always replace
  3. Upper coolant hose
  4. Distributor connection piece
    • Secured to radiator with quick release coupling
    • Check for secure seating
  5. Clip
    • Check for secure seating
  6. A/C Cut-Out Thermal Switch -F163-
    • Only applies to models with air conditioning system up to build date 05.99, depending on version.
  7. Coolant hose
    • From cylinder head union
  8. Coolant hose
  9. Coolant hose
    • To coolant pipe on cylinder block, AEG engine.
    • To oil cooler on engines: AVH, AZG, BBW, BEV and BHP
  10. Connector
  11. Cover
    • Check with coolant system tester V.A.G 1274 and adapter V.A.G 1274/9
    • Pressure relief valve must open at a pressure of 1.4 to 1.6 bar
  12. 10 Nm
  13. Expansion tank
    • Perform leak test on coolant system with coolant system tester V.A.G 1274 and adapter V.A.G 1274/8
    • Test pressure 1.4 to 1.6 bar
  14. Coolant hose
    • From throttle valve control module
  15. Coolant hose
    • To coolant pipe
  16. Air ducting
  17. Right coolant fan -V35-
  18. Fan ring
  19. Retaining clip
    • Check seated securely
  20. Coolant fan -V7-
  21. Bracket
    • For coolant fan connector
  22. Lower coolant hose
    • Secured to radiator by quick release coupling
    • Check seated securely
  23. Connector
    • For Coolant Fan Control (FC) thermal switch -F18-
  24. Coolant Fan Control (FC) thermal switch -F18-, 35 Nm
    • For electric fan V7 and V35
    • Switching temperatures:

    1 Speed

    • on: 92...97° C
    • off: 84...91° C

    2 speed

    • on: 99..105° C
    • off: 91...98° C
  25. Bracket
    • For radiator
    • Observe installed position
    • Different versions
Fig 1: Cooling System Components Body Side (AEG, AVH, AZG, BBW, BEV & BHP)
G00424833Courtesy of VOLKSWAGEN UNITED STATES, INC.