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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Final Drive, Differential - Direct Shift Gearbox Transmission 02E (As Of 01.2009)) >> 39 Final Drive, Differential >> Removal And Installation >> Inner Race/Tapered Roller Bearing

Inner Race/Tapered Roller Bearing

WARNING: This page is about a different variant/trim than selected.

Remove the inner race/tapered roller bearing from the output flange using the tapered roller bearing puller: 

Fig 1: Identifying Inner Race/Tapered Roller Bearing, Output Flange And Tapered Roller Bearing Puller
GWWA39-0297Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

the attachment to -V.A.G 1582- -V.A.G 1582/6- can also be used in place of attachment to -V.A.G 1582- -V.A.G 1582/6A-.

-- Remove the output shaft seal -A-.

Fig 2: Identifying Output Shaft Seal
GWWA39-10041Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Clean any remaining locking fluid from the thread on the shaft bevel gear.

Installing 

-- Place the bearing inner race/tapered roller bearing -3- in the bevel box outer race.

-- Lightly lubricate the outer circumference of the new output flange seal -4-.

-- Install the new seal using the thrust piece -T10049-.

Fig 4: Identifying Thrust Piece T10049 To Drive In New Sealing Ring To Stop Using
GWWA39-10043Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Fill the space between the sealing and dust lip half way with sealing grease for seal -G 052 128 A1-.

-- Install the output flange using the two-arm puller -A-.

Fig 5: Identifying Pulling In Output Flange With Two Arm Puller
GWWA39-10044Courtesy of VOLKSWAGEN UNITED STATES, INC.

A - Two-arm puller, for example, -20/10-

-- Mount the hooks on the bottom of the pinion housing.

-- Coat the threads on the nut with liquid locking fluid -D000 600 A2-.

-- Tighten the new output flange nut. See item  1.

Fig 6: Identifying New Output Flange Hex Nut
GWWA39-10039Courtesy of VOLKSWAGEN UNITED STATES, INC.

A - Socket attachment -SW 36- for 3/4 inch drive

-- Install the bevel box. Refer to BEVEL BOX .

-- Add gear oil to the bevel box. Refer to BEVEL BOX GEAR OIL LEVEL, CHECKING AND FILLING .