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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 21 (Wiper/Washer Systems) >> 92 Wiper/Washer Systems >> Removal And Installation >> Windshield And Headlamp Washer System Reservoir

Windshield And Headlamp Washer System Reservoir

WARNING: This page is about a different variant/trim than selected.

Removing 

-- Turn off the ignition and all electric consumers and remove the key.

-- Remove filler tube for tank for windshield washer system and headlamp cleaning system. Refer to WINDSHIELD AND HEADLAMP WASHER FLUID RESERVOIR FILLER NECK .

-- Remove front bumper cover. Refer to Removal and Installation .

NOTE:

In order to prevent interchanging washer fluid line connections at Windshield and Rear Window Washer Pump -V59-, connections at pump and hose lines are color-coded. Hose connector pieces must be connected to the corresponding colored pump connections during installation.

-- To release, twist the securing clips on the hose connections -3- and -5- and disconnect them from the windshield and rear window washer pump -4-.

Fig 1: Identifying Windshield Washer System And Headlamp Cleaning System Tank Remove/Install Components - Vehicles Without Parking Heater
GWWN92-10095Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If necessary, save the drained washer fluid in a suitable container.

-- Disconnect harness connector -6- of Windshield Washer Fluid Level Sensor -G33- -7-.

-- Remove windshield and rear window washer pump -4- upward out of tank and disconnect harness connector -2-.

-- Pull Headlamp washer pump -V11- -9- upward out of the tank and disconnect harness connector -10-.

-- Remove the tank mounting bolts -arrows- and remove tank together with filler tube connecting pipe from vehicle.

Fig 2: Identifying Tank Mounting Bolts
GWWN92-10093Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing 

Installation is performed in the reverse order of removal. Note the following:

-- Tighten all threaded connections to specified torques. Refer to TIGHTENING SPECIFICATIONS .

-- Bleed headlamp washer system after completing assembly work. Refer to HEADLAMP WASHER SYSTEM, BLEEDING .