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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Gears, Shaft - Manual Transmission 02Q) >> 35 Gears, Shafts >> Description And Operation >> Output Shaft, 1ST To 4TH Gears Overview

Output Shaft, 1ST To 4TH Gears Overview

WARNING: This page is about a different variant/trim than selected.
NOTE:

Adjust the output shaft if it or the tapered roller bearing are being replaced. Refer to OUTPUT SHAFT, 1ST TO 4TH GEARS, ADJUSTING .

Replace both tapered roller bearings together.

Fig 1: Exploded View Of Output Shaft, 1st-4th Gear
GWWN35-0237Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. Clutch Housing
  2. Oil Deflector Ring
  3. Dished Washer
  4. Outer Race/Tapered Roller Bearing
  5. Inner Race/Tapered Roller Bearing
  6. Output Shaft
  7. Needle Bearing
    • For 2nd gear.
  8. 2nd Gear
  9. Synchronizer Ring for 2nd Gear
  10. 2nd Gear Outer Race
  11. 2nd Gear Synchronizer Ring
  12. Locking Collar with Synchronizer Hub for 1st and 2nd Gears
  13. Locking Ring
  14. 1st Gear Synchronizer Ring
  15. 1st Gear Outer Race
  16. Synchronizer Ring for 1st Gear
  17. Needle Bearing
    • For 1st gear.
  18. 1st Gear
  19. Thrust Washer
    • For 1st and 4th gears.
    • Quantity: 2
    • The tab on the thrust washer must fit into the hole in the output shaft.
  20. Washer
    • Holds the thrust washers in place on the output shaft.
  21. Needle Bearing
    • For 4th gear.
  22. 4th Gear
  23. 4th Gear Synchronizer Ring
    • Made from brass or steel.
    • Checking for wear, refer to Figure.
  24. Locking Collar with Synchronizer Hub for 3rd and 4th Gears
    • After removing the locking ring, remove the 4th gear. Refer to Figure.
    • Disassembling, refer to Figure.
    • Installed position: locking collar/synchronizer hub, refer to Figure.
    • Assembling the locking collar/synchronizer hub, refer to Figure and Figure.
    • Installing, refer to Figure.
  25. Locking Ring
  26. 3rd Gear Synchronizer Ring
  27. 3rd Gear Outer Race
  28. Synchronizer Ring for 3rd Gear
  29. Needle Bearing
    • For 3rd gear.
  30. 3rd Gear
  31. Inner Race/Tapered Roller Bearing
  32. Locking Ring
    • Select the correct one when replacing the tapered roller bearing and the output shaft. Refer to Figure.
  33. Outer Race/Tapered Roller Bearing
  34. Adjusting Shim
  35. Transmission Housing
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