LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 254 (2.0L - Cylinder Head, VALVETRAIN - Engine Code(S): CBFA & CCTA) >> 15 Cylinder Head, VALVETRAIN >> Removal And Installation >> Balance Shaft Timing Chain >> Installing

Balance Shaft Timing Chain: Installing

WARNING: This page is about a different car, the 2009 Volkswagen GTI and 2008 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

-- Rotate the intermediate shaft sprocket/balance shaft to the mark -arrow-.

Fig 1: Identifying Intermediate Shaft Sprocket
GWWA15-10464Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

Due to the ratio, the mark aligns only every 7th turn.

-- Mount the timing chain; the painted links of the timing chain must be positioned on the marks on the sprockets.

Fig 2: Identifying Timing Chain Markings
GWWA15-10463Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the timing chain tensioning rail and tighten the guide pin -2-.

Fig 3: Identifying Balance Shaft Timing Chain, Tensioning Rail And Guide Rails
GWWA15-10462Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Install the timing chain guide rail and tighten the guide pins -4-.

-- Install the timing chain guide rail and tighten the guide pins -3-.

-- Insert the timing chain tensioner -1- using locking compound.

-- Check this adjustment one more time.

Fig 4: Identifying Timing Chain Markings
GWWA15-10463Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Check the marks on the intermediate shaft sprocket/balance shaft -arrow-.

Fig 5: Identifying Intermediate Shaft Sprocket
GWWA15-10464Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

The marks on the intermediate shaft sprocket/balance shaft are shown with the chain removed.

The rest of the installation is basically a reverse of the removal sequence.