LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 38 (Gears, Shafts - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 35 Gears, Shafts >> Disassembly And Assembly >> Output Shaft >> Checking 1st Gear and 2nd Gear synchronizing Ring for Wear

Checking 1st Gear and 2nd Gear synchronizing Ring for Wear

WARNING: This page is about a different variant/trim than selected.
Fig 1: Checking 1St, 2Nd And 3Rd Gear Synchro-Rings For Wear
GWWV35-1137Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the synchronizer ring, outer race and inner race onto taper of selector gear and then measure the gap dimension -a- with a feeler gauge.

Gap Dimension -a- Installed Dimension Wear Limit
1st and 2nd gear 1.2 to 1.8 mm 0.5 mm