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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 38 (Gears, Shafts - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 35 Gears, Shafts >> Disassembly And Assembly >> Input Shaft >> Installation of Offset Springs -A-

Installation of Offset Springs -A-

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Fig 1: Identifying Offset Springs -A- For 5th Gear Synchronization
GWWN35-0336Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

These springs are installed on both sides.

-- Springs are only installed in conjunction with hollow locking pieces.

-- Insert locking pieces Location: refer to 5th Gear Synchronizer .

Spring installed position:

Fig 2: Installation Position Of (Offset) Spring
GWWN35-0337Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the circlips 120° offset.

-- Angled end -A- of spring must engage into the hollow locking piece.

It must be located below the tab -B- of the locking pieces.

The offset end always faces away from the synchronizer hub -direction of arrow-.