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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (Controls, Housing - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Disassembly And Assembly >> Transmission >> 5TH Gear, Installing >> Installed Position Of Plate Springs For 5TH Gear Synchronizer Hub And Drive Gear Bolts

Installed Position Of Plate Springs For 5TH Gear Synchronizer Hub And Drive Gear Bolts

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Fig 1: Installed Position Of Plate Springs For 5Th Gear Synchronizer Hub And Drive Gear Securing Bolts
GWWV34-2658Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The outer diameter -arrows- faces 5th gear.

-- Engage 5th gear -arrow 1- and 1st gear -arrows 2- and -3- and then tighten the bolts -A- for the synchronizer hub and the 5th gear wheel to the tightening specification. Refer to -item 4-  4.

Fig 2: Identifying Input Shaft And Output Shaft (Locked As Shown)
GWWN34-0927Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- The input shaft and the output shaft are blocked after both gears are engaged. The synchronizer hub and the gear wheel cannot turn. Both bolts can be loosened now.

-- Install the 5th gear shift fork.