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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (Controls, Housing - Manual Transmission 0A4 (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Description And Operation >> Shift Mechanism, Adjusting >> Notes

Shift Mechanism, Adjusting: Notes

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

NOTE:

The following points are essential to guarantee correct shift mechanism adjustment:

Operating and transfer elements of shift mechanism must be in proper condition.

Shift mechanism must move freely.

The transmission, clutch and clutch mechanism must also be in proper condition.

-- Remove the entire air filter housing if the locking pin -A- for the shift shaft and the securing mechanism for the shift and selector cables is not accessible. Refer to one of the following:

Diesel engines, refer to [For engine(s) BRM] Description and Operation .

Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .

Fig 1: Identifying Air Filter Housing And Mechanism From Shift Cable
GWWN34-10734Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the securing mechanism on the shift and selector cable retainers all the way forward in the -direction of arrow 1- and then lock it to the left in the -direction of arrow 2-.

Fig 2: Identifying Locking Mechanism On Shift Cable And Selector Cable
GWWN34-1857Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Secure the shift shaft as follows: 

Fig 3: Identifying Selector Shaft Pressed Down & Turned Right Angle Piece
GWWN34-0881Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Push the shift shaft down in the -direction of arrow 1-.

-- While pressing the shift shaft down, rotate the locking pin -A- in the -direction of arrow 2- upward and simultaneously press it in until it engages in the shift shaft.

-- Remove the boot with the shift knob and cover. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- If equipped, remove the noise insulation.

Secure the shift lever as follows: 

-- Move the shift lever into neutral.

-- Install the T10027 A through hole -A- and into hole -B-.

Fig 4: Identifying Connecting Pin T10027A Guided Through Hole And Into Hole
GWWN34-10814Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Turn the securing mechanism on the cable retainer for the shift cable and selector cable all the way to the right in the -direction of arrow 1-.

The spring will push the securing mechanism into the starting position in the -direction of arrow 2-.

-- Then turn the locking pin -A- in the -direction of the arrow- back into it's starting position.

Fig 6: Identifying Installation Of Oil Drain Plug
GWWN34-0884Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The locking pin -A- must be pressed out of the shift unit as far as the stop and it must face toward the rear.

Fig 7: Identifying Air Filter Housing And Mechanism From Shift Cable
GWWN34-10734Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull the T10027 A out of holes -A and B-.

Fig 8: Identifying Connecting Pin T10027A Guided Through Hole And Into Hole
GWWN34-10814Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- If equipped, install the noise insulation.

-- Install the boot with the shift knob and cover. Refer to SHIFT KNOB, BOOT AND NOISE INSULATION .

-- Make sure the shift shaft moves easily.

-- If removed, install the air filter housing. Refer to one of the following:

Diesel engines, refer to [For engine(s) BRM] Description and Operation .

Gas engines, refer to [For engine(s) BGP, BGQ, CBTA, CBUA] Description and Operation .