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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Controls, Housing - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Description And Operation >> Shift Unit Overview

Shift Unit Overview

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NOTE:

Lubricate the bearings and sliding surfaces with grease -G 000 450 02-.

Fig 1: Exploded View Of Shift Mechanism Components On Transmission Side
GWWN34-10054Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Self-Locking, Nut 
    • 23 Nm
    • Always replace.
  2. Transmission Shift Lever 
    • Install so that the master spline aligns with the shift rod.
    • Can be replaced with the shift mechanism still installed.
    • Installed position Figure.
    • Adjust the shift mechanism after installing. Refer to SHIFT MECHANISM, ADJUSTING .
  3. Sliding Shoe 
    • Attached into the relay lever, see "Relay Lever" in item:  5.
  4. Bushing 
    • Not needed for the plastic relay lever.
  5. Relay Lever 
  6. Gear Shift Unit 
    • Consisting of the gear shift unit shaft and the gear shift cover.
    • The components cannot be separated from each other.
    • Can be removed and installed with the transmission installed.
    • Gear shift unit shaft adapted together with the revised reverse gear selector fork bearing, see "Reverse Gear Selector Fork" in item: 5.
    • Allocation, gear shift shafts. Refer to Fig 2.
  7. Bushing 
    • For the gear shift unit shaft.
    • Removing and installing, see "Bushing" in item:  16.
  8. O-ring 
    • Insert in the groove in the shift cover.
    • Install with transmission fluid.
    • Always replace.
  9. Cap 
    • For the transmission ventilation.
  10. Circlip 
    • For the relay lever.
    • Not on the plastic relay lever.
    • Always replace.
  11. Selector Shaft Seal 
Fig 2: Identifying Selector Fingers -Arrows 1 To 3-, Gear Shift Unit Shafts
GWWS34-1231Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Number of Selector Fingers on the Selector Shaft Bearing, Reverse Gear Selector Fork
2 selector fingers -arrows 1 and 2- on the axle for the reverse gear selector fork, refer to Figure.
1 selector finger -arrow 3- Selector shaft with selector fork, for 5th and 6th gear, refer to Figure.
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