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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Controls, Housing - Manual Transmission 02Q (Sedan) (A5 Platform)) >> 34 Controls, Housing >> Removal And Installation >> Selector Shaft Seal

Selector Shaft Seal

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Special tools and workshop equipment required 

-- Remove the air filter housing if it is located above the selector shaft. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .

With a Metal Relay Lever:

Fig 1: Identifying Securing Clip And Relay Lever
GWWA34-0634Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the clip -2- and the relay lever -3-.

NOTE:

If the relay lever cannot be removed due to the transmission mount bracket, remove the selector cable from the relay lever. Remove the slide shoe from the transmission shift lever.

With a Plastic Relay Lever:

-- Remove the relay lever with the cable retainer. Refer to PLASTIC RELAY LEVER .

Continuation for all Shift Mechanisms:

-- Remove the nut -4- and the transmission shift lever -1-.

-- Pry out the seal using the pulling Hook T20143/1.

Fig 2: Identifying Pulling Hook T20143/1 To Pry Out Seal
GWWA34-0635Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lightly coat the outer circumference of the new shaft seal with oil.

Fig 3: Identifying Oil Seals Sealing Lips
GWWN32-0001Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Fill the area between the sealing and dust lips -arrow- halfway with sealing grease for sealG 052 128 A1.

-- Install the seal using the sleeve VW 423.

Fig 4: Identifying Sleeve VW 423 To Drive-In Sealing Ring As Far As Stop
GWWA34-0636Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Further installation in reverse order of removal.

-- Install the transmission shift lever to the gear shift shaft and tighten the nut to specification, see "Nut" in item:  1.

NOTE:

The transmission shift lever can be installed in only one position.

-- Adjust the shift mechanism. Refer to SHIFT MECHANISM, ADJUSTING .

-- Install the air filter housing, if it was removed earlier. Refer to one of the following:

Gas engines, refer to ENGINE COVER/UPPER AIR FILTER HOUSING , or AIR FILTER HOUSING .