Clutch Hose/Line Assembly Or Plastic Line

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Hose Clamps up to 25 mm Dia.3094

Removing

-- Remove the entire air filter housing. Refer to one of the following:

Gas engines, refer to [For engine(s) BPY] ENGINE COVER/UPPER AIR FILTER HOUSING or [For engine(s) CCTA, CBFA] AIR FILTER HOUSING .

NOTE:

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

-- Clamp off the supply hose to the master cylinder using the hose clamps up to 25 mm dia.3094.

Fig 1: Identifying Use Of Hose Clamps 3094 On Supply Hose To Master Cylinder

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Remove the hose/line assembly or plastic line from master cylinder as follows:

-- Pull the circlip -3- out using a screwdriver and remove the line -1- and O-ring -2-.

Fig 2: Identifying Securing Clip, Hose/Line Assembly & O-Ring

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CAUTION:

Do not press the clutch pedal after removing the line.

Remove the hose/line assembly or plastic line from the breather assembly as follows:

-- Pull the circlip -2- up using a screwdriver or a pointed tool and remove the line -4- with O-ring -3- from the breather assembly -1-.

Fig 3: Identifying Hose/Line Assembly Or Plastic Line On Breather, Removing And Installing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing

Installation is performed in the reverse order of removal while observing the following:

-- Push in the hose/line assembly (or plastic line) -1- with a new O-ring -2- to the master cylinder connection -4- until the circlip -3- engages.

Fig 4: Identifying Securing Clip, Hose/Line Assembly & O-Ring

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull on the line to make sure it is secure.

-- Push the line with the O-ring -3- into the breather assembly until the circlip engages.

Fig 5: Identifying Hose/Line Assembly Or Plastic Line On Breather, Removing And Installing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull on the line to make sure it is secure.

-- After removing the hose clamp up to 25 mm dia.3094, bring the hose back to its original shape.

-- Bleed the clutch system. Refer to CLUTCH SYSTEM, BLEEDING .

-- Install the complete air filter housing. Refer to the following:

Gas engines, refer to [For engine(s) BPY] ENGINE COVER/UPPER AIR FILTER HOUSING or [For engine(s) CCTA, CBFA] AIR FILTER HOUSING .