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Home >> Volkswagen >> 2004 >> GTI Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 175 (2.5L - Crankshaft, Cylinder Block - Engine Code(S): BGP, BGQ, CBTA & CBUA (Sedan) (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Description And Operation >> Timing Chain Overviews >> Timing Chain, Camshafts

Timing Chain, Camshafts

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Fig 1: Identifying Chain Drive / Timing Chain Assembly Overview
GWWM15-0187Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Camshaft Adjuster, for the Intake Camshaft 
    • With a sprocket.
    • Do not disassemble.
  2. Sprocket, for the Exhaust Camshaft 
    • Not pressed on the camshaft.
    • When removing, press off lightly if necessary.
  3. Cylinder Head 
  4. Tensioning Rail 
    • For chain tensioner.
    • Secured to the cylinder block.
    • Lubricate before installing the pin.
  5. Double Sprocket 
  6. Timing Chain 
    • Removing:

      -- The procedure is the same as for "Valve Timing, Adjusting". Refer to VALVE TIMING, ADJUSTING .

      -- Remove the vacuum pump. Refer to BRAKE BOOSTER VACUUM PUMP .

      -- Mark the direction of travel.

    • Note when installing:

      -- Install in the original direction of rotation.

      -- The chain must lie correctly in the tensioning and guide rails.

      -- Adjust the valve timing. Refer to VALVE TIMING, ADJUSTING .

  7. Strainer 
    • Always replace.
  8. Bolt 
    • 10 Nm
  9. Chain Tensioner 
    • Secure using the locking pins T03006.
  10. Gasket 
    • Always replace.
  11. Guide Rail 
    • Lubricate before installing the pin.
  12. Bolt 
    • 60 Nm + 90° (1/4) additional turn.
    • Always replace.
  13. Bolt 
    • 60 Nm + 90° (1/4) additional turn.
    • Always replace.